Product Description
HangZhou Zhuchuan Machinery Equipment Co., Ltd. was established in 2011, specializing in the production and operation of various brands and models of excavator oil cylinder inlet and outlet pipes, distribution valve pipes, clamp pipe clamps, and other excavator accessories, such as engine parts, hydraulic parts, gear bearings, electrical parts, bottom plate parts, vulnerable parts, rubber parts, cab assemblies, excavator bucket quick change large and small arms, etc. We use high-quality raw materials and strictly follow the process specifications to ensure product quality. We provide high-quality products for multiple domestic host factories. Since its establishment, the company has always adhered to the original intention of putting customers first, serving every user, mutual trust, mutual benefit, and common development. After more than 10 years of development and the unremitting efforts of all employees. Now, we have a comprehensive export system and a wide range of logistics solutions, as well as comprehensive logistics services such as sea freight, air freight, and international express delivery. Create a one-stop shopping platform for customers! Our products are sold nationwide and exported to Southeast Asia, the Middle East, South America, Africa, as well as more than 30 countries and regions.
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| After-sales Service: | Video Technical Support, Online Support |
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| Warranty: | 18 Months |
| Type: | Drive Teeth |
| Samples: |
US$ 33/Piece
1 Piece(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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American Standard Idler Sprockets
a. Ball bearing idler sprockets Harden teeth High speed
35BB20H, 40BB17H, 40BB18H, 50BB15H,
50BB17H, 60BB13H, 60BB15H, 80BB12H
b. Bronze bushed idler sprockets
31E20, 41E15, 51E15, 61E14
What are the advantages of using idler sprockets in certain conveyor systems?
Idler sprockets offer several advantages in certain conveyor systems, particularly in chain-driven systems:
- Tension Control: Idler sprockets help maintain proper tension in the conveyor chain, which is essential for smooth and efficient power transmission. They act as tensioning points, ensuring that the chain remains properly engaged with the drive sprocket, reducing the risk of chain slack and skipping.
- Reduced Wear: By guiding the conveyor chain in the correct path and minimizing side-to-side movement, idler sprockets help reduce wear and fatigue on both the chain and the sprockets, increasing their lifespan and reducing maintenance requirements.
- Quiet Operation: Idler sprockets with well-designed teeth profiles and smooth surfaces contribute to quieter operation in conveyor systems, which is crucial in environments where noise reduction is a concern.
- Increased Efficiency: Properly placed idler sprockets can improve the overall efficiency of the conveyor system by reducing friction and energy losses. This, in turn, can lead to energy savings and lower operating costs.
- Directional Change: In certain conveyor layouts, idler sprockets are used to change the direction of the conveyor chain, allowing the material flow to be redirected efficiently.
- Customization: Idler sprockets can be designed and manufactured to fit specific conveyor system requirements, allowing for greater flexibility and customization in conveyor design.
It’s important to note that while idler sprockets offer many advantages, their proper selection, installation, and maintenance are crucial for optimal performance and longevity in conveyor systems.
Can idler sprockets be used in food processing and packaging conveyors?
Yes, idler sprockets can be used in food processing and packaging conveyors. However, when using idler sprockets in such applications, there are several important considerations to ensure compliance with food safety regulations and maintain hygienic conditions:
- Material Selection: Choose idler sprockets made from food-grade materials that are approved for use in food processing environments. Stainless steel is a common choice due to its corrosion resistance and ease of cleaning.
- Sanitary Design: Look for idler sprockets with a sanitary design that minimizes crevices and hard-to-clean areas where food particles or contaminants could accumulate.
- Easy Disassembly: Select idler sprockets that can be easily disassembled for thorough cleaning and sanitation during routine maintenance.
- Food-safe Lubricants: Use food-grade lubricants on the idler sprockets to ensure that there is no contamination of the food product.
- Clean-in-Place (CIP) Systems: If possible, consider using idler sprockets that are compatible with Clean-in-Place (CIP) systems to facilitate efficient and effective cleaning of the conveyor.
- Regular Cleaning and Inspection: Implement a regular cleaning and inspection schedule for the idler sprockets to maintain cleanliness and identify any signs of wear or damage that may require attention.
- Compliance: Ensure that the idler sprockets and the entire conveyor system comply with relevant food safety standards and regulations, such as those set by the Food and Drug Administration (FDA) or other local health authorities.
- Training: Provide proper training to personnel working with the conveyor system to ensure they understand the importance of food safety and the correct procedures for maintaining a hygienic environment.
- Traceability: If applicable, choose idler sprockets from manufacturers that provide traceability of their materials and production processes to meet food safety requirements.
By adhering to these considerations, idler sprockets can be used effectively and safely in food processing and packaging conveyors, helping to maintain the quality and integrity of food products while complying with food safety standards.
Can you explain the function of an idler sprocket in conjunction with the chain or belt?
An idler sprocket plays a crucial role in power transmission systems, working in conjunction with the chain or belt to ensure efficient and reliable operation. Its main function is to guide and support the chain or belt as it transfers power from the driving sprocket to the driven sprocket.
The function of an idler sprocket includes:
- Tension Control: An idler sprocket helps to maintain the proper tension in the chain or belt. It prevents slack and ensures that the chain or belt remains tight throughout the transmission process. Proper tension is essential for preventing slip and ensuring power is transferred smoothly.
- Alignment: Idler sprockets assist in aligning the chain or belt, keeping it in the correct position on the sprockets. Proper alignment is crucial to prevent premature wear and reduce the risk of chain or belt disengagement.
- Directional Changes: In certain applications, the idler sprocket can redirect the path of the chain or belt. It allows the power transmission system to navigate around obstacles or change directions as required by the machinery layout.
- Reducing Load on Bearings: By guiding the chain or belt, idler sprockets help reduce the load on the bearings of driving and driven sprockets. This can lead to increased bearing life and reduced maintenance needs.
- Compensation for Misalignment: If there is slight misalignment between the driving and driven sprockets, the idler sprocket can help compensate for it, ensuring that the chain or belt remains properly engaged.
The correct positioning and installation of idler sprockets are critical to achieving optimal performance in power transmission systems. They are commonly used in conveyor systems, material handling equipment, industrial machinery, and various other applications where efficient power transfer is essential.
editor by CX 2024-05-03