Product Description
Product Name | Sprocket | Place of origin | China |
Brand | Mighty | Material | 304 Stainless Steel ,Steel |
Bore Type | Pilot Bore,finished bore with keyway | Surface treatment | Blacking,Tooth heat treatment |
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Standard Or Nonstandard: | Standard |
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Application: | Motor, Machinery, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Cast Steel |
Samples: |
US$ 0.5/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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American Standard Idler Sprockets
a. Ball bearing idler sprockets Harden teeth High speed
35BB20H, 40BB17H, 40BB18H, 50BB15H,
50BB17H, 60BB13H, 60BB15H, 80BB12H
b. Bronze bushed idler sprockets
31E20, 41E15, 51E15, 61E14
Can idler sprockets be used in high-speed and heavy-duty applications?
Yes, idler sprockets can be used in high-speed and heavy-duty applications, but certain considerations must be taken into account to ensure their proper functioning and longevity:
- Quality and Durability: When using idler sprockets in high-speed and heavy-duty applications, it is essential to choose sprockets made from high-quality materials, such as hardened steel or alloy steel. These materials offer better resistance to wear, fatigue, and impact, ensuring that the sprocket can withstand the demands of the application.
- Lubrication: Proper lubrication is critical in high-speed and heavy-duty applications to reduce friction, wear, and heat generation. Regularly lubricating the idler sprockets will help maintain their efficiency and extend their lifespan.
- Alignment and Tension: Precise alignment of the idler sprockets with the chain or belt is essential to prevent premature wear and reduce the risk of chain derailing or belt slippage. Additionally, maintaining the appropriate chain or belt tension is vital for efficient power transmission.
- Temperature and Environment: Consider the operating environment when selecting idler sprockets. In high-speed applications, heat generation may be increased, so using sprockets with heat-resistant properties is beneficial. Similarly, in harsh environments, corrosion-resistant coatings or materials may be necessary to protect the sprocket.
- Dynamic Balancing: For high-speed applications, dynamic balancing of the idler sprocket is crucial to minimize vibration and reduce the risk of premature failure.
By choosing the right type of idler sprockets and implementing proper maintenance practices, they can reliably and effectively handle high-speed and heavy-duty applications in various industries.
Can idler sprockets be used in food processing and packaging conveyors?
Yes, idler sprockets can be used in food processing and packaging conveyors. However, when using idler sprockets in such applications, there are several important considerations to ensure compliance with food safety regulations and maintain hygienic conditions:
- Material Selection: Choose idler sprockets made from food-grade materials that are approved for use in food processing environments. Stainless steel is a common choice due to its corrosion resistance and ease of cleaning.
- Sanitary Design: Look for idler sprockets with a sanitary design that minimizes crevices and hard-to-clean areas where food particles or contaminants could accumulate.
- Easy Disassembly: Select idler sprockets that can be easily disassembled for thorough cleaning and sanitation during routine maintenance.
- Food-safe Lubricants: Use food-grade lubricants on the idler sprockets to ensure that there is no contamination of the food product.
- Clean-in-Place (CIP) Systems: If possible, consider using idler sprockets that are compatible with Clean-in-Place (CIP) systems to facilitate efficient and effective cleaning of the conveyor.
- Regular Cleaning and Inspection: Implement a regular cleaning and inspection schedule for the idler sprockets to maintain cleanliness and identify any signs of wear or damage that may require attention.
- Compliance: Ensure that the idler sprockets and the entire conveyor system comply with relevant food safety standards and regulations, such as those set by the Food and Drug Administration (FDA) or other local health authorities.
- Training: Provide proper training to personnel working with the conveyor system to ensure they understand the importance of food safety and the correct procedures for maintaining a hygienic environment.
- Traceability: If applicable, choose idler sprockets from manufacturers that provide traceability of their materials and production processes to meet food safety requirements.
By adhering to these considerations, idler sprockets can be used effectively and safely in food processing and packaging conveyors, helping to maintain the quality and integrity of food products while complying with food safety standards.
What are the common applications of idler sprockets in different industries?
Idler sprockets are widely used in various industries where power transmission systems are employed. Some common applications include:
- Conveyor Systems: Idler sprockets are extensively used in conveyor systems to guide and support the conveyor chain or belt. They help maintain proper tension and alignment, ensuring smooth and efficient material handling in industries such as manufacturing, food processing, mining, and logistics.
- Agricultural Machinery: In agricultural equipment, idler sprockets are utilized in combine harvesters, balers, and other farming machinery to guide and support the drive chains. They play a crucial role in providing reliable power transmission for various agricultural processes.
- Mechanical Engineering: Idler sprockets are found in numerous mechanical engineering applications, including machine tools, industrial automation, and robotics. They contribute to the precise and reliable movement of chains or belts in these systems.
- Automotive Industry: Within the automotive sector, idler sprockets are commonly used in timing belt systems. They help maintain proper tension and synchronization of the timing belt, ensuring the smooth operation of the engine’s valves and camshafts.
- Printing and Packaging: In printing machines and packaging equipment, idler sprockets are utilized to guide and support chains or belts, ensuring precise and consistent movement of materials during the printing and packaging processes.
These are just a few examples of the many industries where idler sprockets find application. Their versatility, reliability, and ability to provide proper tension and alignment make them an essential component in various power transmission systems across different sectors.
editor by CX 2024-05-06