China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 35/kg
1 kg(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

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Payment Method:







 

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

idler sprocket

Can idler sprockets be used in high-speed and heavy-duty applications?

Yes, idler sprockets can be used in high-speed and heavy-duty applications, but certain considerations must be taken into account to ensure their proper functioning and longevity:

  • Quality and Durability: When using idler sprockets in high-speed and heavy-duty applications, it is essential to choose sprockets made from high-quality materials, such as hardened steel or alloy steel. These materials offer better resistance to wear, fatigue, and impact, ensuring that the sprocket can withstand the demands of the application.
  • Lubrication: Proper lubrication is critical in high-speed and heavy-duty applications to reduce friction, wear, and heat generation. Regularly lubricating the idler sprockets will help maintain their efficiency and extend their lifespan.
  • Alignment and Tension: Precise alignment of the idler sprockets with the chain or belt is essential to prevent premature wear and reduce the risk of chain derailing or belt slippage. Additionally, maintaining the appropriate chain or belt tension is vital for efficient power transmission.
  • Temperature and Environment: Consider the operating environment when selecting idler sprockets. In high-speed applications, heat generation may be increased, so using sprockets with heat-resistant properties is beneficial. Similarly, in harsh environments, corrosion-resistant coatings or materials may be necessary to protect the sprocket.
  • Dynamic Balancing: For high-speed applications, dynamic balancing of the idler sprocket is crucial to minimize vibration and reduce the risk of premature failure.

By choosing the right type of idler sprockets and implementing proper maintenance practices, they can reliably and effectively handle high-speed and heavy-duty applications in various industries.

idler sprocket

How do I prevent chain or belt slippage and skipping issues with idler sprockets?

To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:

  • Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
  • Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
  • Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
  • Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
  • Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
  • Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
  • Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.

By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.

idler sprocket

How does an idler sprocket differ from other types of sprockets?

An idler sprocket is a type of sprocket that does not transmit power but rather serves to guide or support the chain or belt in a power transmission system. Unlike drive sprockets, which are connected to the driving shaft and actively transfer power to the chain or belt, idler sprockets are mounted on a stationary shaft and do not have a direct connection to a power source.

The primary function of an idler sprocket is to maintain proper tension and alignment of the chain or belt as it travels along its designated path. It acts as a passive component that redirects the chain or belt, helping to prevent sagging, vibration, and misalignment. By providing support and guidance, idler sprockets contribute to the efficient and smooth operation of the power transmission system.

Idler sprockets can come in various designs and configurations to suit different applications. Some idler sprockets, known as tensioner idler sprockets, have a built-in tensioning mechanism that automatically adjusts the tension in the chain or belt. This feature is particularly useful in applications where tension control is critical due to varying loads or temperature changes.

Unlike drive sprockets, idler sprockets do not experience significant wear or fatigue as they are not actively engaged in transmitting power. However, they still require proper maintenance and periodic inspection to ensure that they are functioning correctly and supporting the chain or belt effectively.

In summary, the main differences between idler sprockets and other types of sprockets lie in their function and mode of operation. Idler sprockets are passive components that guide and support the chain or belt, while drive sprockets are actively engaged in transferring power from the driving shaft to the driven shaft in a power transmission system.

China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets  China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets
editor by CX 2024-05-13

Idler Sprocket

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