Product Description
Product Description
Chain sprocket
With more than 15 years’ experience, high-precision equipment and strict management system, CIMO can provide sprockets for you with stable quality and best service.
| Item | Sprocket |
| Standard | DIN, KANA, ANSI, ISO, etc |
| Material | C45, stainless steel SS304 & SS316, Cast iron, etc |
| Bore | Pilot bore, finished bore, taper bore |
| Surface Treatment | Black oxided, Zinc plated, Electrophoresis, etc |
| Heat treatment | Teeth inductive hardened HRC45-50 |
| Process | Forging, Cutting, Hobbing teeth, CNC Lathe machining |
| European Type | 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B |
| American Type | 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240 |
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Taper bore sprockets |
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| Finished bore sprockets | |
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Idler sprockets with ball bearing |
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Double simplex sprockets |
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Sprockets with split taper bushings |
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Sprockets with QD bushings |
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| Double sprockets for 2 single chains | |
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Double pitch sprockets |
C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080 |
| Platewheels for Conveyor chain | 20x16mm, 30×17.02mm |
Detailed Photos
Workshop
Packaging & Shipping
Export wooden box
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days
2.Production Lead-times: 30-45 days after order confirmed.
Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
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| Standard Or Nonstandard: | Nonstandard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Chain |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Sprocket |
| Material: | Steel C45 |
| Customization: |
Available
| Customized Request |
|---|
American Standard Idler Sprockets
a. Ball bearing idler sprockets Harden teeth High speed
35BB20H, 40BB17H, 40BB18H, 50BB15H,
50BB17H, 60BB13H, 60BB15H, 80BB12H
b. Bronze bushed idler sprockets
31E20, 41E15, 51E15, 61E14
Can I replace worn-out idler sprockets, or do they need to be replaced with the entire system?
In most cases, worn-out idler sprockets can be replaced individually without replacing the entire conveyor system. Idler sprockets are separate components that can be easily removed and replaced when they show signs of wear or damage. However, it’s essential to assess the condition of the idler sprockets and their compatibility with the existing conveyor system before replacement.
If you notice excessive wear, chipping, or deformation on the idler sprockets during routine inspections, it’s an indication that they need replacement. Replacing worn-out idler sprockets in a timely manner can prevent further damage to the conveyor chain and ensure the smooth operation of the system.
Before replacing idler sprockets, consider the following:
- 1. Compatibility: Ensure that the new idler sprockets are compatible with the existing conveyor system. They should have the same pitch, number of teeth, and dimensions to ensure proper engagement with the chain.
- 2. Quality: Use high-quality replacement sprockets made from durable materials to withstand the rigors of the application and provide long-lasting performance.
- 3. Inspection: Take this opportunity to inspect the entire conveyor system, including the chain and other sprockets. Replace any additional components that show signs of wear or damage.
- 4. Alignment and Tensioning: After replacing the idler sprockets, recheck the alignment and tension of the conveyor chain to ensure it operates smoothly.
Regular maintenance and prompt replacement of worn-out idler sprockets are essential to keep the conveyor system running efficiently and to extend its lifespan.
How do I prevent chain or belt slippage and skipping issues with idler sprockets?
To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:
- Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
- Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
- Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
- Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
- Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
- Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
- Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.
By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.
What is an idler sprocket, and what is its role in power transmission systems?
An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.
The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.
Key roles of an idler sprocket in power transmission systems include:
- Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
- Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
- Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
- Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
- Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.
Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.
editor by CX 2024-05-03