Product Description
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Business type |
Manufacturer & Exporter |
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Main export market |
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa |
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Material |
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass |
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Manufacturing method |
Forged and then machined, hobbed, if need can also weld |
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Heat treatment |
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching |
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Surface treatment |
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on |
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Model |
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240 |
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DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A |
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DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B |
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Process |
Forging, Hobbing, Precision machining |
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Teeth |
8T-100T |
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Type |
Type A sprockets :Plate (without Hub) |
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Type B sprockets:One side with hub |
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Type C sprockets: Double side with hub |
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Finished bore sprockets:With the inner hole ,keyway and screw |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
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| Standard Or Nonstandard: | Standard |
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| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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American Standard Idler Sprockets
a. Ball bearing idler sprockets Harden teeth High speed
35BB20H, 40BB17H, 40BB18H, 50BB15H,
50BB17H, 60BB13H, 60BB15H, 80BB12H
b. Bronze bushed idler sprockets
31E20, 41E15, 51E15, 61E14
Can idler sprockets be customized or modified for specific conveyor or chain systems?
Yes, idler sprockets can be customized or modified to fit specific conveyor or chain systems. Conveyor systems often vary in design, size, and application, which may require sprockets with unique specifications.
When it comes to customization, there are several aspects of idler sprockets that can be tailored to meet specific requirements:
- 1. Tooth Configuration: The number and profile of the teeth on the sprocket can be customized to match the specific chain pitch and design. Different chain types, such as roller chains or engineering class chains, may require different tooth profiles.
- 2. Bore Size: The bore size of the idler sprocket can be modified to fit the conveyor system’s shaft diameter. This ensures a secure and precise fit on the shaft.
- 3. Material Selection: Idler sprockets can be made from various materials, such as steel, stainless steel, or plastic, depending on the application’s requirements. For example, stainless steel sprockets are ideal for corrosive environments.
- 4. Coatings and Finishes: Coatings or finishes can be applied to the sprocket’s surface to enhance its wear resistance, reduce friction, or provide protection against harsh conditions.
- 5. Hub Configuration: The hub design can be customized to accommodate specific mounting arrangements and space constraints.
Working with a reputable sprocket manufacturer or supplier is essential to ensure proper customization. They can assist in understanding the conveyor system’s specifications and recommending the appropriate modifications for the idler sprockets.
Customized idler sprockets offer improved performance, increased efficiency, and reduced wear on both the sprockets and the conveyor chain, leading to longer equipment life and reduced downtime.
How do I prevent chain or belt slippage and skipping issues with idler sprockets?
To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:
- Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
- Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
- Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
- Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
- Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
- Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
- Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.
By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.
What are the common applications of idler sprockets in different industries?
Idler sprockets are widely used in various industries where power transmission systems are employed. Some common applications include:
- Conveyor Systems: Idler sprockets are extensively used in conveyor systems to guide and support the conveyor chain or belt. They help maintain proper tension and alignment, ensuring smooth and efficient material handling in industries such as manufacturing, food processing, mining, and logistics.
- Agricultural Machinery: In agricultural equipment, idler sprockets are utilized in combine harvesters, balers, and other farming machinery to guide and support the drive chains. They play a crucial role in providing reliable power transmission for various agricultural processes.
- Mechanical Engineering: Idler sprockets are found in numerous mechanical engineering applications, including machine tools, industrial automation, and robotics. They contribute to the precise and reliable movement of chains or belts in these systems.
- Automotive Industry: Within the automotive sector, idler sprockets are commonly used in timing belt systems. They help maintain proper tension and synchronization of the timing belt, ensuring the smooth operation of the engine’s valves and camshafts.
- Printing and Packaging: In printing machines and packaging equipment, idler sprockets are utilized to guide and support chains or belts, ensuring precise and consistent movement of materials during the printing and packaging processes.
These are just a few examples of the many industries where idler sprockets find application. Their versatility, reliability, and ability to provide proper tension and alignment make them an essential component in various power transmission systems across different sectors.
editor by CX 2024-05-02