China high quality Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 35/kg
1 kg(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China high quality Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

idler sprocket

What are the maintenance requirements for idler sprockets to ensure smooth operation?

Maintaining idler sprockets is crucial to ensure smooth and reliable conveyor operation. Proper maintenance helps extend the sprockets’ lifespan, reduce downtime, and prevent costly breakdowns. Here are some essential maintenance requirements for idler sprockets:

  • Regular Inspection: Conduct routine inspections of the idler sprockets to check for signs of wear, damage, or misalignment. Inspect the teeth, bore, and hub for any abnormalities.
  • Lubrication: Proper lubrication is vital for reducing friction and wear between the sprocket’s teeth and the conveyor chain. Use a recommended lubricant that matches the sprocket and chain type. Lubrication frequency may vary depending on the operating conditions.
  • Cleaning: Keep the idler sprockets clean and free from debris, dust, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surface.
  • Alignment: Ensure proper alignment of the idler sprockets with the conveyor chain. Misalignment can lead to uneven wear, increased friction, and premature failure. Use alignment tools to adjust the sprockets as needed.
  • Tension: Maintain the correct tension in the conveyor chain to prevent slippage and excessive load on the idler sprockets. Follow the manufacturer’s guidelines for chain tensioning.
  • Replacement: Monitor the wear of the idler sprockets regularly. If the sprockets show signs of significant wear, damage, or tooth deformation, consider replacing them promptly to avoid potential chain slippage and system disruptions.
  • Environment: Take into account the operating environment when performing maintenance. In harsh or corrosive environments, consider using sprockets made from materials that offer better resistance to environmental conditions.

Adhering to a well-structured maintenance schedule and following the manufacturer’s guidelines for lubrication and inspection can significantly increase the reliability and longevity of idler sprockets, ensuring smooth and efficient conveyor operation.

idler sprocket

How do I calculate the required torque and power for an idler sprocket setup?

Calculating the required torque and power for an idler sprocket setup involves considering several factors, such as the conveyor system’s design, the weight of the conveyed material, the conveyor speed, and the efficiency of the system.

First, you need to determine the total weight of the material being conveyed and the conveyor speed in feet per minute (FPM). Next, calculate the linear velocity of the conveyor belt or chain by multiplying the conveyor speed (FPM) by the circumference of the idler sprocket.

Once you have the linear velocity, you can calculate the required torque using the formula:

Torque (lb-ft) = (Total Weight of Material x Linear Velocity) / (33,000 x Efficiency)

Where:

  • Total Weight of Material is the weight of all the material on the conveyor system in pounds.
  • Linear Velocity is the conveyor speed (FPM) multiplied by the circumference of the idler sprocket (in feet).
  • Efficiency is the efficiency of the conveyor system, typically expressed as a decimal between 0 and 1. If the efficiency is not known, a value of 0.9 to 1 can be used for most conveyor systems.

Once you have the required torque, you can calculate the required power using the formula:

Power (hp) = Torque (lb-ft) x Conveyor Speed (FPM) / 33,000

Where:

  • Torque (lb-ft) is the torque calculated in the previous step.
  • Conveyor Speed (FPM) is the speed of the conveyor belt or chain in feet per minute.

Keep in mind that these calculations provide an estimation of the required torque and power for the idler sprocket setup. The actual torque and power may vary based on other factors like frictional losses, drive efficiency, and start-up conditions.

It’s essential to consult with a qualified engineer or conveyor specialist to ensure accurate calculations and proper selection of the idler sprocket and other components for the conveyor system.

idler sprocket

What are the different types of idler sprockets used in various applications?

Idler sprockets come in various designs and configurations to suit different applications and power transmission systems. Some of the common types of idler sprockets include:

  • Plain Bore Idler Sprockets: These sprockets have a simple bore without any additional features. They are often used in applications where the idler sprocket is mounted on a stationary shaft.
  • Ball Bearing Idler Sprockets: These sprockets are equipped with ball bearings to reduce friction and allow smoother rotation. They are suitable for applications where the idler sprocket needs to move or rotate.
  • Needle Bearing Idler Sprockets: Similar to ball bearing idler sprockets, needle bearing idler sprockets use needle bearings for reduced friction and enhanced performance in high-speed applications.
  • Tensioner Idler Sprockets: Tensioner idler sprockets are designed to automatically adjust the tension in the chain or belt. They are commonly used in automotive timing systems and other applications where tension control is critical.
  • Flanged Idler Sprockets: These sprockets have flanges on either side to prevent the chain or belt from derailing. They provide extra guidance and stability, making them ideal for applications with high lateral forces.
  • V-Groove Idler Sprockets: V-groove idler sprockets have a V-shaped groove to accommodate V-belts, allowing for better traction and reduced slippage in certain belt drive systems.
  • Spring-Loaded Idler Sprockets: These sprockets have a built-in spring mechanism that applies tension to the chain or belt. They are commonly used in applications where tension needs to be maintained despite variations in load or temperature.
  • Adjustable Idler Sprockets: As the name suggests, these sprockets offer adjustability to fine-tune the tension in the chain or belt. They are useful in applications where tension requirements may change over time.

The choice of idler sprocket depends on the specific requirements of the application, such as load, speed, space constraints, and environmental factors. Proper selection and installation of the right type of idler sprocket are essential for ensuring smooth power transmission and extending the life of the chain or belt.

China high quality Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets  China high quality Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets
editor by CX 2024-04-29

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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