Product Description
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Business type |
Manufacturer & Exporter |
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Main export market |
Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa |
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Material |
Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass |
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Manufacturing method |
Forged and then machined, hobbed, if need can also weld |
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Heat treatment |
Hardening and Tempering, High Frequency Quenching, Carburizing Quenching |
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Surface treatment |
Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on |
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Model |
ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240 |
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DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A |
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DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B |
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Process |
Forging, Hobbing, Precision machining |
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Teeth |
8T-100T |
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Type |
Type A sprockets :Plate (without Hub) |
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Type B sprockets:One side with hub |
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Type C sprockets: Double side with hub |
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Finished bore sprockets:With the inner hole ,keyway and screw |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
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| Standard Or Nonstandard: | Standard |
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| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
| Hardness: | Hardened Tooth Surface |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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American Standard Idler Sprockets
a. Ball bearing idler sprockets Harden teeth High speed
35BB20H, 40BB17H, 40BB18H, 50BB15H,
50BB17H, 60BB13H, 60BB15H, 80BB12H
b. Bronze bushed idler sprockets
31E20, 41E15, 51E15, 61E14
Can idler sprockets be customized or modified for specific conveyor or chain systems?
Yes, idler sprockets can be customized or modified to fit specific conveyor or chain systems. Conveyor systems often vary in design, size, and application, which may require sprockets with unique specifications.
When it comes to customization, there are several aspects of idler sprockets that can be tailored to meet specific requirements:
- 1. Tooth Configuration: The number and profile of the teeth on the sprocket can be customized to match the specific chain pitch and design. Different chain types, such as roller chains or engineering class chains, may require different tooth profiles.
- 2. Bore Size: The bore size of the idler sprocket can be modified to fit the conveyor system’s shaft diameter. This ensures a secure and precise fit on the shaft.
- 3. Material Selection: Idler sprockets can be made from various materials, such as steel, stainless steel, or plastic, depending on the application’s requirements. For example, stainless steel sprockets are ideal for corrosive environments.
- 4. Coatings and Finishes: Coatings or finishes can be applied to the sprocket’s surface to enhance its wear resistance, reduce friction, or provide protection against harsh conditions.
- 5. Hub Configuration: The hub design can be customized to accommodate specific mounting arrangements and space constraints.
Working with a reputable sprocket manufacturer or supplier is essential to ensure proper customization. They can assist in understanding the conveyor system’s specifications and recommending the appropriate modifications for the idler sprockets.
Customized idler sprockets offer improved performance, increased efficiency, and reduced wear on both the sprockets and the conveyor chain, leading to longer equipment life and reduced downtime.
Can idler sprockets be used in curved or inclined conveyor systems?
Yes, idler sprockets can be used in curved or inclined conveyor systems. In such applications, idler sprockets play a crucial role in guiding and supporting the conveyor chain or belt along the curved or inclined path.
Curved conveyor systems are used when there is a need to change the direction of the material flow, such as in packaging and bottling industries or in systems with limited floor space. In these systems, idler sprockets are strategically placed along the curved section to ensure smooth and consistent movement of the chain or belt.
In inclined conveyor systems, idler sprockets are used to support the chain or belt as it moves vertically or at an angle. The idler sprockets are designed to prevent sagging or excessive tension in the chain or belt, ensuring efficient material transport even on steep inclines.
It’s essential to use the right type and size of idler sprockets for curved or inclined conveyor systems to maintain proper chain or belt engagement and prevent slippage. Additionally, the conveyor system’s design should consider factors like radius of curvature, incline angle, and the load being conveyed to ensure optimal performance and longevity of the idler sprockets and the entire conveyor system.
Overall, idler sprockets are versatile components that can be used effectively in a variety of conveyor system configurations, including curved and inclined systems, to facilitate efficient material handling in different industries.
How do I choose the right size and pitch of an idler sprocket for my machinery?
Choosing the right size and pitch of an idler sprocket is crucial to ensure proper functioning and efficiency of your machinery’s power transmission system. Here are the steps to help you select the appropriate idler sprocket:
- Identify Your Machinery’s Requirements: Determine the specific requirements of your machinery, such as the type of chain or belt being used, the desired speed ratio, and the power transmission capacity needed.
- Understand the Sprocket Parameters: Familiarize yourself with the key sprocket parameters, such as the number of teeth, pitch diameter, bore size, and width between the sprocket plates.
- Check Manufacturer’s Recommendations: Refer to the machinery’s manual or consult with the sprocket manufacturer for their recommendations on suitable idler sprocket sizes and pitches for your application.
- Calculate the Pitch Diameter: Use the chain or belt pitch and the desired speed ratio to calculate the pitch diameter of the idler sprocket. The pitch diameter is critical for maintaining the proper chain or belt engagement.
- Consider the Material and Construction: Select an idler sprocket made from durable materials that can withstand the operating conditions of your machinery. Common materials include steel, stainless steel, and plastic.
- Verify the Bore Size: Ensure that the bore size of the idler sprocket matches the diameter of your machinery’s shaft to achieve a secure fit.
- Check for Alignment: Properly align the idler sprocket with the drive sprocket to prevent premature wear and ensure smooth power transmission.
- Perform Regular Maintenance: Regularly inspect and lubricate the idler sprocket to keep it in optimal working condition and extend its lifespan.
By following these steps and considering the specific requirements of your machinery, you can select the right size and pitch of an idler sprocket that will enhance the overall performance and reliability of your power transmission system.
editor by CX 2024-05-14