China wholesaler Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling

Product Description

Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2. Quote: We will give you the best price within 24 hours
3 .Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4 .Processing and customization: Short delivery time

Sprockets:

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

 

 

Chains:

Gears:

Pulley:

European Standard V-belt Pulley

SPA CZPT SPC SPZ pulley
American Standard V-belt Pulley

AK/AKH series sheaves
BK/BKH series sheaves
TA/TB/TC series sheaves
B/C/D series
3V/5V/8V series

Timing pulley:
The timing pulley can be customized according to your requirements or drawings
Coupling:

 

Our Factory

If you need to customize transmission products,
please click here to contact us!

 

Company Information:

 

 

 

 

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Worm/Spur/Helical/Bevel
Material: Custom Made
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China wholesaler Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling

idler sprocket

Can I replace worn-out idler sprockets, or do they need to be replaced with the entire system?

In most cases, worn-out idler sprockets can be replaced individually without replacing the entire conveyor system. Idler sprockets are separate components that can be easily removed and replaced when they show signs of wear or damage. However, it’s essential to assess the condition of the idler sprockets and their compatibility with the existing conveyor system before replacement.

If you notice excessive wear, chipping, or deformation on the idler sprockets during routine inspections, it’s an indication that they need replacement. Replacing worn-out idler sprockets in a timely manner can prevent further damage to the conveyor chain and ensure the smooth operation of the system.

Before replacing idler sprockets, consider the following:

  • 1. Compatibility: Ensure that the new idler sprockets are compatible with the existing conveyor system. They should have the same pitch, number of teeth, and dimensions to ensure proper engagement with the chain.
  • 2. Quality: Use high-quality replacement sprockets made from durable materials to withstand the rigors of the application and provide long-lasting performance.
  • 3. Inspection: Take this opportunity to inspect the entire conveyor system, including the chain and other sprockets. Replace any additional components that show signs of wear or damage.
  • 4. Alignment and Tensioning: After replacing the idler sprockets, recheck the alignment and tension of the conveyor chain to ensure it operates smoothly.

Regular maintenance and prompt replacement of worn-out idler sprockets are essential to keep the conveyor system running efficiently and to extend its lifespan.

idler sprocket

Are there any safety considerations when working with idler sprockets?

Yes, there are several safety considerations to keep in mind when working with idler sprockets:

  1. Lockout/Tagout: Before performing any maintenance or inspection on the conveyor system, make sure to follow proper lockout/tagout procedures. This involves disconnecting power sources and using lockout/tagout devices to prevent accidental startup.
  2. Guarding: Ensure that all idler sprockets are properly guarded to prevent access to moving parts. Guards should be securely in place and designed to prevent any contact with the sprocket and chain or belt.
  3. Personal Protective Equipment (PPE): When working with idler sprockets or conveyor systems, appropriate personal protective equipment such as safety glasses, gloves, and safety shoes should be worn to protect against potential hazards.
  4. Training: Only trained and authorized personnel should be allowed to work on or around conveyor systems. Proper training is essential to understand the potential risks and safe procedures for maintenance and operation.
  5. Maintain Cleanliness: Keep the area around the idler sprockets clean and free of debris. Accumulated material can pose a slipping hazard and may interfere with the proper functioning of the conveyor system.
  6. Inspect Regularly: Conduct regular inspections of the idler sprockets and the entire conveyor system to identify any signs of wear, damage, or misalignment. Address any issues promptly to prevent accidents and avoid further damage to the equipment.
  7. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and operation of the idler sprockets and the conveyor system. Manufacturers often provide specific safety recommendations that should be followed to ensure safe and efficient operation.
  8. Proper Lifting Techniques: When handling heavy idler sprockets or other conveyor components, use proper lifting techniques and equipment to prevent injuries.
  9. Emergency Stop: Make sure the conveyor system is equipped with emergency stop devices, and all personnel are aware of their location and operation.

By following these safety considerations and best practices, you can help prevent accidents and create a safer working environment when working with idler sprockets and conveyor systems.

idler sprocket

What is an idler sprocket, and what is its role in power transmission systems?

An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.

The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.

Key roles of an idler sprocket in power transmission systems include:

  • Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
  • Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
  • Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
  • Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
  • Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.

Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.

China wholesaler Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling  China wholesaler Worm Spur Spiral Bevel Helical Gear Pinion Rack Drive Roller Conveyor Chain Sprocket Wheel Taper Lock Bush Idler V Belt Sheave Steel Timing Pulley Coupling
editor by CX 2023-12-22

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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