Product Description
Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
Product Description
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European standard sprockets |
|
DIN stock bore sprockets & plateheels |
03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3 |
|
DIN finished bore sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 20B-1 |
stainless steel sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
taper bore sprockets |
3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
cast iron sprockets |
06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3 |
platewheels for conveyor chain |
20×16mm 30×17.02mm P50 P75 P100 |
table top wheels |
P38.1 |
idler sprockets with ball bearing |
8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″ |
double simplex sprockets |
06B-1 08B-1 10B-1 12B-1 16B-1 |
American standard sprockets |
|
ASA stock bore sprockets |
-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200 |
finished bore sprockets |
|
stainless steel sprockets |
60 |
double single sprockets&single type Csprockets |
|
taper bore sprockets |
35 35-2 -2 50 50-2 60 60-2 80 80-2 |
double pitch sprockets |
2040/2042 2050/2052 2060/2062 2080/2082 |
sprockets with split taper bushings |
40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2 |
sprockets with QD bushings |
35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3 |
Japan standard sprockets |
|
JIS stock sprockets |
140 160 |
finished bore sprockets |
FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B |
double single sprockets |
40SD 50SD 60SD 80SD 100SD |
double pitch sprockets |
|
speed-ratio sprockets |
C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12 |
idler sprockets |
35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H |
table top sprockets |
P38.1 |
Material available |
Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements. |
Surface treatment |
Blacking, galvanization, chroming, electrophoresis, color painting, … |
Heat treatment |
High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, … |
Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote:We will give you the best price within 24 hours
3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization:Short delivery time
Related products:
Factory:
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Standard Or Nonstandard: | Standard |
---|---|
Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Car |
Hardness: | Hardened Tooth Surface |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Stainless Steel |
American Standard Idler Sprockets
a. Ball bearing idler sprockets Harden teeth High speed
35BB20H, 40BB17H, 40BB18H, 50BB15H,
50BB17H, 60BB13H, 60BB15H, 80BB12H
b. Bronze bushed idler sprockets
31E20, 41E15, 51E15, 61E14
Can idler sprockets be customized or modified for specific conveyor or chain systems?
Yes, idler sprockets can be customized or modified to fit specific conveyor or chain systems. Conveyor systems often vary in design, size, and application, which may require sprockets with unique specifications.
When it comes to customization, there are several aspects of idler sprockets that can be tailored to meet specific requirements:
- 1. Tooth Configuration: The number and profile of the teeth on the sprocket can be customized to match the specific chain pitch and design. Different chain types, such as roller chains or engineering class chains, may require different tooth profiles.
- 2. Bore Size: The bore size of the idler sprocket can be modified to fit the conveyor system’s shaft diameter. This ensures a secure and precise fit on the shaft.
- 3. Material Selection: Idler sprockets can be made from various materials, such as steel, stainless steel, or plastic, depending on the application’s requirements. For example, stainless steel sprockets are ideal for corrosive environments.
- 4. Coatings and Finishes: Coatings or finishes can be applied to the sprocket’s surface to enhance its wear resistance, reduce friction, or provide protection against harsh conditions.
- 5. Hub Configuration: The hub design can be customized to accommodate specific mounting arrangements and space constraints.
Working with a reputable sprocket manufacturer or supplier is essential to ensure proper customization. They can assist in understanding the conveyor system’s specifications and recommending the appropriate modifications for the idler sprockets.
Customized idler sprockets offer improved performance, increased efficiency, and reduced wear on both the sprockets and the conveyor chain, leading to longer equipment life and reduced downtime.
How do I prevent chain or belt slippage and skipping issues with idler sprockets?
To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:
- Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
- Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
- Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
- Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
- Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
- Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
- Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.
By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.
How does an idler sprocket differ from other types of sprockets?
An idler sprocket is a type of sprocket that does not transmit power but rather serves to guide or support the chain or belt in a power transmission system. Unlike drive sprockets, which are connected to the driving shaft and actively transfer power to the chain or belt, idler sprockets are mounted on a stationary shaft and do not have a direct connection to a power source.
The primary function of an idler sprocket is to maintain proper tension and alignment of the chain or belt as it travels along its designated path. It acts as a passive component that redirects the chain or belt, helping to prevent sagging, vibration, and misalignment. By providing support and guidance, idler sprockets contribute to the efficient and smooth operation of the power transmission system.
Idler sprockets can come in various designs and configurations to suit different applications. Some idler sprockets, known as tensioner idler sprockets, have a built-in tensioning mechanism that automatically adjusts the tension in the chain or belt. This feature is particularly useful in applications where tension control is critical due to varying loads or temperature changes.
Unlike drive sprockets, idler sprockets do not experience significant wear or fatigue as they are not actively engaged in transmitting power. However, they still require proper maintenance and periodic inspection to ensure that they are functioning correctly and supporting the chain or belt effectively.
In summary, the main differences between idler sprockets and other types of sprockets lie in their function and mode of operation. Idler sprockets are passive components that guide and support the chain or belt, while drive sprockets are actively engaged in transferring power from the driving shaft to the driven shaft in a power transmission system.
editor by CX 2024-04-16