China wholesaler OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing

Product Description

Product Name Sprocket Place of origin China
Brand Mighty  Material 304 Stainless Steel ,Steel
Bore Type Pilot Bore,finished bore with keyway Surface treatment Blacking,Tooth heat treatment

  

Main Products:

Timing belt pulleys, timing bars, timing belt clamping plates.

Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.

V belt pulleys and taper lock bush.

Sprockets, idler, and plate wheels.

Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.

Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, NM coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.

Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).

Advantage:

1. Factory directly supply ,  we  can continue to provide a stable supply                                        
2. Many years manufacture experience , top quality guaranteed by skilled workers, managing system and status of  facilities.
3. Competitive and reasonable price 
4. OEM service, we can do as your drawings or samples 
5. Quality Guarantee, 100% inspect before delivery
6. Good after-sale service, Our wokers are all professional and all can speak English. 
7. Timely delivery,  We have many long cooperation supplier. supply ONE-STOP service
8. High-tech CNC Machines
9. Independent Engineering Department

10.Kinds of surface treatment—Zinc Plating, Powder Coating, Anodizing, Chrome Plate, RoHs .etc .

      

Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Type: Non-Circular Gear
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China wholesaler OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing

idler sprocket

Can I replace worn-out idler sprockets, or do they need to be replaced with the entire system?

In most cases, worn-out idler sprockets can be replaced individually without replacing the entire conveyor system. Idler sprockets are separate components that can be easily removed and replaced when they show signs of wear or damage. However, it’s essential to assess the condition of the idler sprockets and their compatibility with the existing conveyor system before replacement.

If you notice excessive wear, chipping, or deformation on the idler sprockets during routine inspections, it’s an indication that they need replacement. Replacing worn-out idler sprockets in a timely manner can prevent further damage to the conveyor chain and ensure the smooth operation of the system.

Before replacing idler sprockets, consider the following:

  • 1. Compatibility: Ensure that the new idler sprockets are compatible with the existing conveyor system. They should have the same pitch, number of teeth, and dimensions to ensure proper engagement with the chain.
  • 2. Quality: Use high-quality replacement sprockets made from durable materials to withstand the rigors of the application and provide long-lasting performance.
  • 3. Inspection: Take this opportunity to inspect the entire conveyor system, including the chain and other sprockets. Replace any additional components that show signs of wear or damage.
  • 4. Alignment and Tensioning: After replacing the idler sprockets, recheck the alignment and tension of the conveyor chain to ensure it operates smoothly.

Regular maintenance and prompt replacement of worn-out idler sprockets are essential to keep the conveyor system running efficiently and to extend its lifespan.

idler sprocket

Can idler sprockets be used in curved or inclined conveyor systems?

Yes, idler sprockets can be used in curved or inclined conveyor systems. In such applications, idler sprockets play a crucial role in guiding and supporting the conveyor chain or belt along the curved or inclined path.

Curved conveyor systems are used when there is a need to change the direction of the material flow, such as in packaging and bottling industries or in systems with limited floor space. In these systems, idler sprockets are strategically placed along the curved section to ensure smooth and consistent movement of the chain or belt.

In inclined conveyor systems, idler sprockets are used to support the chain or belt as it moves vertically or at an angle. The idler sprockets are designed to prevent sagging or excessive tension in the chain or belt, ensuring efficient material transport even on steep inclines.

It’s essential to use the right type and size of idler sprockets for curved or inclined conveyor systems to maintain proper chain or belt engagement and prevent slippage. Additionally, the conveyor system’s design should consider factors like radius of curvature, incline angle, and the load being conveyed to ensure optimal performance and longevity of the idler sprockets and the entire conveyor system.

Overall, idler sprockets are versatile components that can be used effectively in a variety of conveyor system configurations, including curved and inclined systems, to facilitate efficient material handling in different industries.

idler sprocket

Can you explain the function of an idler sprocket in conjunction with the chain or belt?

An idler sprocket plays a crucial role in power transmission systems, working in conjunction with the chain or belt to ensure efficient and reliable operation. Its main function is to guide and support the chain or belt as it transfers power from the driving sprocket to the driven sprocket.

The function of an idler sprocket includes:

  • Tension Control: An idler sprocket helps to maintain the proper tension in the chain or belt. It prevents slack and ensures that the chain or belt remains tight throughout the transmission process. Proper tension is essential for preventing slip and ensuring power is transferred smoothly.
  • Alignment: Idler sprockets assist in aligning the chain or belt, keeping it in the correct position on the sprockets. Proper alignment is crucial to prevent premature wear and reduce the risk of chain or belt disengagement.
  • Directional Changes: In certain applications, the idler sprocket can redirect the path of the chain or belt. It allows the power transmission system to navigate around obstacles or change directions as required by the machinery layout.
  • Reducing Load on Bearings: By guiding the chain or belt, idler sprockets help reduce the load on the bearings of driving and driven sprockets. This can lead to increased bearing life and reduced maintenance needs.
  • Compensation for Misalignment: If there is slight misalignment between the driving and driven sprockets, the idler sprocket can help compensate for it, ensuring that the chain or belt remains properly engaged.

The correct positioning and installation of idler sprockets are critical to achieving optimal performance in power transmission systems. They are commonly used in conveyor systems, material handling equipment, industrial machinery, and various other applications where efficient power transfer is essential.

China wholesaler OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing  China wholesaler OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing
editor by CX 2023-10-08

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

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