China supplier Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket

Product Description

Stainless Steel Roller Chain Sprocket (All Types)

DETAILS ABOUT CZPT CHAIN 

Product Description

Product Name Chain Sprockets
Process  Forging, hobbing, precision machining, etc.
Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
Standard  GB1244-85, DIN8187,8188, OEM, ANSI or DIN
Surface Treatment  Blacken or Galvanized as You Required
Material  Stainless steel, carbon steel, aluminum, copper, brass
Heat Treatment  45 – 55 HRC
Packaging  Plastic bag+paper case+wooden pallet
Applications Building Material Shops, Machinery, Industrial, etc.

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DETAILS ABOUT CZPT CHAIN 

Exhibition

Certifications

Workshop

Application

Packaging Details & Shipping

FAQ      

1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples

For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Customization:
Available

|

Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China supplier Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket

idler sprocket

Can idler sprockets be used in high-speed and heavy-duty applications?

Yes, idler sprockets can be used in high-speed and heavy-duty applications, but certain considerations must be taken into account to ensure their proper functioning and longevity:

  • Quality and Durability: When using idler sprockets in high-speed and heavy-duty applications, it is essential to choose sprockets made from high-quality materials, such as hardened steel or alloy steel. These materials offer better resistance to wear, fatigue, and impact, ensuring that the sprocket can withstand the demands of the application.
  • Lubrication: Proper lubrication is critical in high-speed and heavy-duty applications to reduce friction, wear, and heat generation. Regularly lubricating the idler sprockets will help maintain their efficiency and extend their lifespan.
  • Alignment and Tension: Precise alignment of the idler sprockets with the chain or belt is essential to prevent premature wear and reduce the risk of chain derailing or belt slippage. Additionally, maintaining the appropriate chain or belt tension is vital for efficient power transmission.
  • Temperature and Environment: Consider the operating environment when selecting idler sprockets. In high-speed applications, heat generation may be increased, so using sprockets with heat-resistant properties is beneficial. Similarly, in harsh environments, corrosion-resistant coatings or materials may be necessary to protect the sprocket.
  • Dynamic Balancing: For high-speed applications, dynamic balancing of the idler sprocket is crucial to minimize vibration and reduce the risk of premature failure.

By choosing the right type of idler sprockets and implementing proper maintenance practices, they can reliably and effectively handle high-speed and heavy-duty applications in various industries.

idler sprocket

How do I prevent chain or belt slippage and skipping issues with idler sprockets?

To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:

  • Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
  • Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
  • Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
  • Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
  • Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
  • Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
  • Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.

By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.

idler sprocket

What is an idler sprocket, and what is its role in power transmission systems?

An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.

The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.

Key roles of an idler sprocket in power transmission systems include:

  • Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
  • Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
  • Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
  • Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
  • Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.

Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.

China supplier Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket  China supplier Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket
editor by CX 2024-04-03

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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