China supplier Low Price Low Quantity Professional Factory Industrial Idler Chain Sprocket

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Smithing
Toothed Portion Shape: Harden Tooth
Material: Steel, C45 Steel,A3 Steel,Stainless Steel,40cr
Samples:
US$ 35/kg
1 kg(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China supplier Low Price Low Quantity Professional Factory Industrial Idler Chain Sprocket

idler sprocket

What are the advantages of using idler sprockets in certain conveyor systems?

Idler sprockets offer several advantages in certain conveyor systems, particularly in chain-driven systems:

  • Tension Control: Idler sprockets help maintain proper tension in the conveyor chain, which is essential for smooth and efficient power transmission. They act as tensioning points, ensuring that the chain remains properly engaged with the drive sprocket, reducing the risk of chain slack and skipping.
  • Reduced Wear: By guiding the conveyor chain in the correct path and minimizing side-to-side movement, idler sprockets help reduce wear and fatigue on both the chain and the sprockets, increasing their lifespan and reducing maintenance requirements.
  • Quiet Operation: Idler sprockets with well-designed teeth profiles and smooth surfaces contribute to quieter operation in conveyor systems, which is crucial in environments where noise reduction is a concern.
  • Increased Efficiency: Properly placed idler sprockets can improve the overall efficiency of the conveyor system by reducing friction and energy losses. This, in turn, can lead to energy savings and lower operating costs.
  • Directional Change: In certain conveyor layouts, idler sprockets are used to change the direction of the conveyor chain, allowing the material flow to be redirected efficiently.
  • Customization: Idler sprockets can be designed and manufactured to fit specific conveyor system requirements, allowing for greater flexibility and customization in conveyor design.

It’s important to note that while idler sprockets offer many advantages, their proper selection, installation, and maintenance are crucial for optimal performance and longevity in conveyor systems.

idler sprocket

How do I prevent chain or belt slippage and skipping issues with idler sprockets?

To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:

  • Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
  • Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
  • Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
  • Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
  • Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
  • Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
  • Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.

By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.

idler sprocket

What are the different types of idler sprockets used in various applications?

Idler sprockets come in various designs and configurations to suit different applications and power transmission systems. Some of the common types of idler sprockets include:

  • Plain Bore Idler Sprockets: These sprockets have a simple bore without any additional features. They are often used in applications where the idler sprocket is mounted on a stationary shaft.
  • Ball Bearing Idler Sprockets: These sprockets are equipped with ball bearings to reduce friction and allow smoother rotation. They are suitable for applications where the idler sprocket needs to move or rotate.
  • Needle Bearing Idler Sprockets: Similar to ball bearing idler sprockets, needle bearing idler sprockets use needle bearings for reduced friction and enhanced performance in high-speed applications.
  • Tensioner Idler Sprockets: Tensioner idler sprockets are designed to automatically adjust the tension in the chain or belt. They are commonly used in automotive timing systems and other applications where tension control is critical.
  • Flanged Idler Sprockets: These sprockets have flanges on either side to prevent the chain or belt from derailing. They provide extra guidance and stability, making them ideal for applications with high lateral forces.
  • V-Groove Idler Sprockets: V-groove idler sprockets have a V-shaped groove to accommodate V-belts, allowing for better traction and reduced slippage in certain belt drive systems.
  • Spring-Loaded Idler Sprockets: These sprockets have a built-in spring mechanism that applies tension to the chain or belt. They are commonly used in applications where tension needs to be maintained despite variations in load or temperature.
  • Adjustable Idler Sprockets: As the name suggests, these sprockets offer adjustability to fine-tune the tension in the chain or belt. They are useful in applications where tension requirements may change over time.

The choice of idler sprocket depends on the specific requirements of the application, such as load, speed, space constraints, and environmental factors. Proper selection and installation of the right type of idler sprocket are essential for ensuring smooth power transmission and extending the life of the chain or belt.

China supplier Low Price Low Quantity Professional Factory Industrial Idler Chain Sprocket  China supplier Low Price Low Quantity Professional Factory Industrial Idler Chain Sprocket
editor by CX 2023-10-05

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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