China supplier High-Wearing Feature & Made to Order & Finished Bore & Surface Treatment Alloy Steel Ball Bearing Idler Sprocket (05BB, 06BB, 08BB)

Product Description

High-Wearing Feature & Made to Order & Finished Bore &  Surface Treatment Alloy Steel Ball Bearing Idler Sprocket (05BB, 06BB, 08BB)
 

Product Description


1. Produce strictly in accordance with ANSI or DIN standard dimension
2. Material: C45 steel / Stainless Steel 304 & 316
3. Standard: ANSI, DIN, JINS, ISO, Standard America or customer drawing
4. Pilot bore, finished bore, taper bore and special bore.
5. Bright surface and high precision
6. Advanced heat treatment and surface treatment craft
7. Best quality and competitive price.
8. Welcome OEM / ODM 
9. Application: Mining machinery, construction machinery, oil machinery, etc
10. Processing equipment: Hobbing machine, Slotting machine, CNC lathes and other equipment.
11. Sprocket models: Contains special sprocket according to customer’s drawings, standard sprocket (American standard and metric).

Features:Sprocket / Gear / CZPT / Steel CZPT / Lost wax casting and accessories / Investment casting

Materials: Carbon steel, alloy steel, stainless steel, ductile iron, gray iron, high chromium iron
 

Product name  Ball Bearing Idler Sprocket (05BB, 06BB, 08BB )
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: C45 ,45Mn, 42CrMo, 20CrMo, etc
3. OEM according to your request
Surface Treatment Heat treatment , Quenching treatment, High frequency normalizing treatment, Polishing, Electrophoresis paint processing, Anodic oxidation treatment, etc
Characteristic Fire Resistant, Oil Resistant, Heat Resistant, CZPT resistance, Oxidative resistance, Corrosion resistance, etc
Design criterion ISO DIN ANSI & Customer Drawings
Size Customer Drawings & ISO standard 
Application Industrial transmission equipment
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage Quality first, Service first, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

View more products,please click here…
 

Company Profile

 

Standard Or Nonstandard: Standard
Application: Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Material: Alloy Steel/Stainless Steel
Type: Sprocket
Sample: for Free
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China supplier High-Wearing Feature & Made to Order & Finished Bore & Surface Treatment Alloy Steel Ball Bearing Idler Sprocket (05BB, 06BB, 08BB)

idler sprocket

What are the signs of wear and tear in idler sprockets, and how can I identify them?

Identifying signs of wear and tear in idler sprockets is crucial for maintaining a conveyor system’s efficiency and preventing potential breakdowns. Here are some common signs of wear and tear to look for:

  • 1. Excessive Wear: Check for signs of wear on the tooth surface of the idler sprocket. If the teeth appear worn down, flattened, or have sharp edges, it’s an indication that the sprocket is wearing out.
  • 2. Deformation: Look for any signs of bending, warping, or distortion in the sprocket’s body. Deformed idler sprockets can lead to misalignment and chain engagement issues.
  • 3. Chain Damage: Inspect the conveyor chain for any signs of damage, such as elongation or uneven wear. Worn-out sprockets can accelerate chain wear and vice versa.
  • 4. Noise and Vibration: Unusual noise or vibration during conveyor operation can be indicative of misaligned or worn sprockets.
  • 5. Material Buildup: Accumulation of debris, dirt, or material on the sprocket’s teeth can lead to accelerated wear. Clean idler sprockets regularly to prevent material buildup.
  • 6. Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth, it suggests that the sprocket may be worn or damaged.

To identify these signs of wear and tear, perform routine inspections of the conveyor system. Regular maintenance and visual checks can help detect early signs of sprocket wear and allow for timely replacement. Additionally, monitoring the system for unusual noises or vibrations during operation can also help identify potential issues with the idler sprockets.

When signs of wear and tear are detected, replace the idler sprockets promptly to avoid further damage to the conveyor chain and maintain the system’s overall efficiency.

idler sprocket

How do I identify signs of wear, fatigue, or damage in idler sprockets, and when should they be replaced?

Regular inspection of idler sprockets is crucial to identify signs of wear, fatigue, or damage that could lead to reduced performance or potential failure. Here are some indicators to look for and guidelines on when to replace idler sprockets:

  • Visible Wear: Check the teeth of the sprockets for signs of wear. Excessive wear will cause the teeth to become narrower and may lead to improper engagement with the chain or belt.
  • Deformation: Look for any signs of bending, warping, or deformation of the sprocket body. Deformation can affect the alignment and cause premature wear.
  • Cracks or Fractures: Inspect the entire sprocket for any cracks or fractures, especially around the keyway or mounting holes. Cracks can lead to catastrophic failure and should be addressed immediately.
  • Abnormal Noise: Unusual noises during operation, such as clicking or grinding, may indicate sprocket damage or misalignment.
  • Loose Set Screws or Key: Check that all set screws and keys are properly tightened. Loose fasteners can lead to misalignment and damage.
  • Excessive Chain or Belt Wear: If the chain or belt shows signs of accelerated wear, it may be due to a worn idler sprocket. Inspect the sprocket for corresponding wear patterns.
  • Regular Maintenance Schedule: Implement a regular maintenance schedule that includes visual inspections of the idler sprockets. The frequency of inspections may vary based on the application and operating conditions.
  • Replacement Guidelines: As a general rule, idler sprockets should be replaced if the wear or damage exceeds 10% of the tooth thickness or if cracks or fractures are detected. It is essential to follow the manufacturer’s recommendations for replacement intervals and to replace idler sprockets as needed to prevent unexpected failures.

By proactively identifying signs of wear, fatigue, or damage and promptly replacing worn or damaged idler sprockets, you can ensure the reliable and safe operation of your conveyor system and extend the overall lifespan of the sprockets and the conveyor components.

idler sprocket

Can you explain the function of an idler sprocket in conjunction with the chain or belt?

An idler sprocket plays a crucial role in power transmission systems, working in conjunction with the chain or belt to ensure efficient and reliable operation. Its main function is to guide and support the chain or belt as it transfers power from the driving sprocket to the driven sprocket.

The function of an idler sprocket includes:

  • Tension Control: An idler sprocket helps to maintain the proper tension in the chain or belt. It prevents slack and ensures that the chain or belt remains tight throughout the transmission process. Proper tension is essential for preventing slip and ensuring power is transferred smoothly.
  • Alignment: Idler sprockets assist in aligning the chain or belt, keeping it in the correct position on the sprockets. Proper alignment is crucial to prevent premature wear and reduce the risk of chain or belt disengagement.
  • Directional Changes: In certain applications, the idler sprocket can redirect the path of the chain or belt. It allows the power transmission system to navigate around obstacles or change directions as required by the machinery layout.
  • Reducing Load on Bearings: By guiding the chain or belt, idler sprockets help reduce the load on the bearings of driving and driven sprockets. This can lead to increased bearing life and reduced maintenance needs.
  • Compensation for Misalignment: If there is slight misalignment between the driving and driven sprockets, the idler sprocket can help compensate for it, ensuring that the chain or belt remains properly engaged.

The correct positioning and installation of idler sprockets are critical to achieving optimal performance in power transmission systems. They are commonly used in conveyor systems, material handling equipment, industrial machinery, and various other applications where efficient power transfer is essential.

China supplier High-Wearing Feature & Made to Order & Finished Bore & Surface Treatment Alloy Steel Ball Bearing Idler Sprocket (05BB, 06BB, 08BB)  China supplier High-Wearing Feature & Made to Order & Finished Bore & Surface Treatment Alloy Steel Ball Bearing Idler Sprocket (05BB, 06BB, 08BB)
editor by CX 2023-10-11

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

Recent Posts