China Standard Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld On Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket

 

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

Material available

Low carbon steel, C45, 20CrMnTi, 42CrMo, 40Cr, stainless steel. Can be adapted regarding customer requirements.

Surface treatment

Blacking, galvanization, chroming, electrophoresis, color painting, …

Heat treatment

High frequency quenching heat treatment, hardened teeth, carbonizing, nitride, …

Customization process
1.Provide documentation:CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT

2.Quote:We will give you the best price within 24 hours

3.Place an order:Confirm the cooperation details and CZPT the contract, and provide the labeling service

4.Processing and customization:Short delivery time

Related products:

Factory:

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

idler sprocket

What are the maintenance requirements for idler sprockets to ensure smooth operation?

Maintaining idler sprockets is crucial to ensure smooth and reliable conveyor operation. Proper maintenance helps extend the sprockets’ lifespan, reduce downtime, and prevent costly breakdowns. Here are some essential maintenance requirements for idler sprockets:

  • Regular Inspection: Conduct routine inspections of the idler sprockets to check for signs of wear, damage, or misalignment. Inspect the teeth, bore, and hub for any abnormalities.
  • Lubrication: Proper lubrication is vital for reducing friction and wear between the sprocket’s teeth and the conveyor chain. Use a recommended lubricant that matches the sprocket and chain type. Lubrication frequency may vary depending on the operating conditions.
  • Cleaning: Keep the idler sprockets clean and free from debris, dust, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surface.
  • Alignment: Ensure proper alignment of the idler sprockets with the conveyor chain. Misalignment can lead to uneven wear, increased friction, and premature failure. Use alignment tools to adjust the sprockets as needed.
  • Tension: Maintain the correct tension in the conveyor chain to prevent slippage and excessive load on the idler sprockets. Follow the manufacturer’s guidelines for chain tensioning.
  • Replacement: Monitor the wear of the idler sprockets regularly. If the sprockets show signs of significant wear, damage, or tooth deformation, consider replacing them promptly to avoid potential chain slippage and system disruptions.
  • Environment: Take into account the operating environment when performing maintenance. In harsh or corrosive environments, consider using sprockets made from materials that offer better resistance to environmental conditions.

Adhering to a well-structured maintenance schedule and following the manufacturer’s guidelines for lubrication and inspection can significantly increase the reliability and longevity of idler sprockets, ensuring smooth and efficient conveyor operation.

idler sprocket

How do I identify signs of wear, fatigue, or damage in idler sprockets, and when should they be replaced?

Regular inspection of idler sprockets is crucial to identify signs of wear, fatigue, or damage that could lead to reduced performance or potential failure. Here are some indicators to look for and guidelines on when to replace idler sprockets:

  • Visible Wear: Check the teeth of the sprockets for signs of wear. Excessive wear will cause the teeth to become narrower and may lead to improper engagement with the chain or belt.
  • Deformation: Look for any signs of bending, warping, or deformation of the sprocket body. Deformation can affect the alignment and cause premature wear.
  • Cracks or Fractures: Inspect the entire sprocket for any cracks or fractures, especially around the keyway or mounting holes. Cracks can lead to catastrophic failure and should be addressed immediately.
  • Abnormal Noise: Unusual noises during operation, such as clicking or grinding, may indicate sprocket damage or misalignment.
  • Loose Set Screws or Key: Check that all set screws and keys are properly tightened. Loose fasteners can lead to misalignment and damage.
  • Excessive Chain or Belt Wear: If the chain or belt shows signs of accelerated wear, it may be due to a worn idler sprocket. Inspect the sprocket for corresponding wear patterns.
  • Regular Maintenance Schedule: Implement a regular maintenance schedule that includes visual inspections of the idler sprockets. The frequency of inspections may vary based on the application and operating conditions.
  • Replacement Guidelines: As a general rule, idler sprockets should be replaced if the wear or damage exceeds 10% of the tooth thickness or if cracks or fractures are detected. It is essential to follow the manufacturer’s recommendations for replacement intervals and to replace idler sprockets as needed to prevent unexpected failures.

By proactively identifying signs of wear, fatigue, or damage and promptly replacing worn or damaged idler sprockets, you can ensure the reliable and safe operation of your conveyor system and extend the overall lifespan of the sprockets and the conveyor components.

idler sprocket

What are the common applications of idler sprockets in different industries?

Idler sprockets are widely used in various industries where power transmission systems are employed. Some common applications include:

  • Conveyor Systems: Idler sprockets are extensively used in conveyor systems to guide and support the conveyor chain or belt. They help maintain proper tension and alignment, ensuring smooth and efficient material handling in industries such as manufacturing, food processing, mining, and logistics.
  • Agricultural Machinery: In agricultural equipment, idler sprockets are utilized in combine harvesters, balers, and other farming machinery to guide and support the drive chains. They play a crucial role in providing reliable power transmission for various agricultural processes.
  • Mechanical Engineering: Idler sprockets are found in numerous mechanical engineering applications, including machine tools, industrial automation, and robotics. They contribute to the precise and reliable movement of chains or belts in these systems.
  • Automotive Industry: Within the automotive sector, idler sprockets are commonly used in timing belt systems. They help maintain proper tension and synchronization of the timing belt, ensuring the smooth operation of the engine’s valves and camshafts.
  • Printing and Packaging: In printing machines and packaging equipment, idler sprockets are utilized to guide and support chains or belts, ensuring precise and consistent movement of materials during the printing and packaging processes.

These are just a few examples of the many industries where idler sprockets find application. Their versatility, reliability, and ability to provide proper tension and alignment make them an essential component in various power transmission systems across different sectors.

China Standard Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket  China Standard Stainless Steel Plastic Roller Chain Gear Platewheel Engineer Class Agricultural Pintle Cast Iron Weld on Hub Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by CX 2023-07-31

Idler Sprocket

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