China Standard Single Gear C45 Steel Idler Chain Sprocket for Quarry Machinery

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


 

Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Smithing
Toothed Portion Shape: Harden Tooth
Material: Steel, C45 Steel,A3 Steel,Stainless Steel,40cr
Samples:
US$ 35/kg
1 kg(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Standard Single Gear C45 Steel Idler Chain Sprocket for Quarry Machinery

idler sprocket

How do I properly install and align idler sprockets for optimal performance?

Proper installation and alignment of idler sprockets are essential for ensuring optimal performance and longevity in conveyor systems. Here are the steps to properly install and align idler sprockets:

  1. 1. Pre-Installation Planning: Before installation, carefully review the conveyor system layout and design to determine the correct locations for the idler sprockets. Consider factors such as the chain pitch, tension requirements, and direction changes in the conveyor path.
  2. 2. Choose the Right Sprockets: Select idler sprockets that match the chain pitch and are designed for the specific conveyor application. Ensure that the sprockets are made from high-quality materials to withstand the operating conditions.
  3. 3. Mounting: Ensure that the idler sprockets are securely mounted to their respective shafts or bearings. Use appropriate mounting hardware and torque the fasteners to the manufacturer’s specifications.
  4. 4. Alignment: Proper alignment of idler sprockets is crucial for smooth chain operation. Align the idler sprockets with the drive sprockets and other idler sprockets to avoid lateral movement of the chain. Misaligned sprockets can lead to premature wear and reduced efficiency.
  5. 5. Tensioning: Establish the correct tension in the conveyor chain by adjusting the position of the idler sprockets. Proper tensioning ensures proper engagement with the drive sprocket and prevents chain slippage or skipping.
  6. 6. Lubrication: Apply appropriate lubrication to the idler sprocket bearings regularly to reduce friction and wear. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations.
  7. 7. Regular Inspection: Periodically inspect the idler sprockets for signs of wear, damage, or misalignment. Replace any worn or damaged sprockets promptly to prevent further issues in the conveyor system.

Following these steps will help ensure that idler sprockets function effectively and contribute to the overall efficiency and reliability of the conveyor system.

idler sprocket

Can idler sprockets be used in precision motion control and automation systems?

Yes, idler sprockets can be used in precision motion control and automation systems. While idler sprockets do not actively transmit power like driver or driven sprockets, they play a crucial role in maintaining proper chain tension and guiding the conveyor chain or timing belt in precision motion applications.

In precision motion control systems, maintaining precise positioning and synchronization is essential. Idler sprockets, also known as tensioner sprockets, are used to ensure that the chain or timing belt remains taut and properly aligned throughout its travel. They help to reduce vibration, prevent chain slippage, and minimize backlash, all of which are critical in achieving accurate and repeatable motion.

Automation systems often require idler sprockets in configurations such as tensioning systems, where they compensate for chain elongation over time, ensuring consistent tension and smooth motion. Additionally, idler sprockets can be used in guiding and redirecting the chain’s path in complex motion control setups.

When choosing idler sprockets for precision motion control and automation applications, it is important to consider factors such as sprocket material, surface finish, bearing type, and the overall system requirements. High-quality idler sprockets with precise dimensions and low friction are essential for achieving the desired level of accuracy and performance in these systems.

Overall, idler sprockets are valuable components in precision motion control and automation systems, contributing to smooth and reliable operation by maintaining proper chain tension and alignment.

idler sprocket

What are the different types of idler sprockets used in various applications?

Idler sprockets come in various designs and configurations to suit different applications and power transmission systems. Some of the common types of idler sprockets include:

  • Plain Bore Idler Sprockets: These sprockets have a simple bore without any additional features. They are often used in applications where the idler sprocket is mounted on a stationary shaft.
  • Ball Bearing Idler Sprockets: These sprockets are equipped with ball bearings to reduce friction and allow smoother rotation. They are suitable for applications where the idler sprocket needs to move or rotate.
  • Needle Bearing Idler Sprockets: Similar to ball bearing idler sprockets, needle bearing idler sprockets use needle bearings for reduced friction and enhanced performance in high-speed applications.
  • Tensioner Idler Sprockets: Tensioner idler sprockets are designed to automatically adjust the tension in the chain or belt. They are commonly used in automotive timing systems and other applications where tension control is critical.
  • Flanged Idler Sprockets: These sprockets have flanges on either side to prevent the chain or belt from derailing. They provide extra guidance and stability, making them ideal for applications with high lateral forces.
  • V-Groove Idler Sprockets: V-groove idler sprockets have a V-shaped groove to accommodate V-belts, allowing for better traction and reduced slippage in certain belt drive systems.
  • Spring-Loaded Idler Sprockets: These sprockets have a built-in spring mechanism that applies tension to the chain or belt. They are commonly used in applications where tension needs to be maintained despite variations in load or temperature.
  • Adjustable Idler Sprockets: As the name suggests, these sprockets offer adjustability to fine-tune the tension in the chain or belt. They are useful in applications where tension requirements may change over time.

The choice of idler sprocket depends on the specific requirements of the application, such as load, speed, space constraints, and environmental factors. Proper selection and installation of the right type of idler sprocket are essential for ensuring smooth power transmission and extending the life of the chain or belt.

China Standard Single Gear C45 Steel Idler Chain Sprocket for Quarry Machinery  China Standard Single Gear C45 Steel Idler Chain Sprocket for Quarry Machinery
editor by CX 2023-10-09

Idler Sprocket

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