China Standard Excavator Parts PC60/Undercarriage Components Grouser Shoe Idler Track Roller Sprockets

Product Description

Excavator parts pc60/undercarriage components grouser shoe Idler Track roller Sprockets 

The track group with shoes , which is also called track shoe plate, ttrack shoe assy, is 1 part of undercarriage parts for crawler heavy equipments such as excavator, bulldozer, crane, drilling machine etc.

Excavator  track group with shoes is made by rolling, machining, heat treatment, painting etc.

The quality and working life depends on the quality of rolled steel, the hardness of hardening and tempering, the depth of hardness lay

 

 

Main Features:

1.The track group with shoes is through quench-tempering processes to guarantee excellent mechanical properties, high strength and superior wear resistence to bending and breakage.

2.The surface hardness of the track group with shoes is HRC50-60 for reduced wear and longer life, adding value to your products further to your business by maximizing durability of your products.

3. The track group with shoes have precise design, carefully manufactured for proper fix easy grousering heavy loaded capacity up to 50tons without compromising proper functioning of the excavators reliable quality, high cost performance,quality services.Our products,your best choice.

               THE MODELS FOR EXCAVATOR/BULLDOZER 
 
EX40-1 EX40-2 EX55 EX60 EX60-2 EX60-3 EX60-5 EX70 EX75
EX1  

Type: Crawler
Application: Crawler Excavator
Certification: CE, ISO9001: 2000
Condition: New
Delivery Time: Usually Within 3 Days After Payment Receipt
Warranty Time: 2000 Hour
Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Standard Excavator Parts PC60/Undercarriage Components Grouser Shoe Idler Track Roller Sprockets

idler sprocket

Can idler sprockets be customized or modified for specific conveyor or chain systems?

Yes, idler sprockets can be customized or modified to fit specific conveyor or chain systems. Conveyor systems often vary in design, size, and application, which may require sprockets with unique specifications.

When it comes to customization, there are several aspects of idler sprockets that can be tailored to meet specific requirements:

  • 1. Tooth Configuration: The number and profile of the teeth on the sprocket can be customized to match the specific chain pitch and design. Different chain types, such as roller chains or engineering class chains, may require different tooth profiles.
  • 2. Bore Size: The bore size of the idler sprocket can be modified to fit the conveyor system’s shaft diameter. This ensures a secure and precise fit on the shaft.
  • 3. Material Selection: Idler sprockets can be made from various materials, such as steel, stainless steel, or plastic, depending on the application’s requirements. For example, stainless steel sprockets are ideal for corrosive environments.
  • 4. Coatings and Finishes: Coatings or finishes can be applied to the sprocket’s surface to enhance its wear resistance, reduce friction, or provide protection against harsh conditions.
  • 5. Hub Configuration: The hub design can be customized to accommodate specific mounting arrangements and space constraints.

Working with a reputable sprocket manufacturer or supplier is essential to ensure proper customization. They can assist in understanding the conveyor system’s specifications and recommending the appropriate modifications for the idler sprockets.

Customized idler sprockets offer improved performance, increased efficiency, and reduced wear on both the sprockets and the conveyor chain, leading to longer equipment life and reduced downtime.

idler sprocket

How do I calculate the required torque and power for an idler sprocket setup?

Calculating the required torque and power for an idler sprocket setup involves considering several factors, such as the conveyor system’s design, the weight of the conveyed material, the conveyor speed, and the efficiency of the system.

First, you need to determine the total weight of the material being conveyed and the conveyor speed in feet per minute (FPM). Next, calculate the linear velocity of the conveyor belt or chain by multiplying the conveyor speed (FPM) by the circumference of the idler sprocket.

Once you have the linear velocity, you can calculate the required torque using the formula:

Torque (lb-ft) = (Total Weight of Material x Linear Velocity) / (33,000 x Efficiency)

Where:

  • Total Weight of Material is the weight of all the material on the conveyor system in pounds.
  • Linear Velocity is the conveyor speed (FPM) multiplied by the circumference of the idler sprocket (in feet).
  • Efficiency is the efficiency of the conveyor system, typically expressed as a decimal between 0 and 1. If the efficiency is not known, a value of 0.9 to 1 can be used for most conveyor systems.

Once you have the required torque, you can calculate the required power using the formula:

Power (hp) = Torque (lb-ft) x Conveyor Speed (FPM) / 33,000

Where:

  • Torque (lb-ft) is the torque calculated in the previous step.
  • Conveyor Speed (FPM) is the speed of the conveyor belt or chain in feet per minute.

Keep in mind that these calculations provide an estimation of the required torque and power for the idler sprocket setup. The actual torque and power may vary based on other factors like frictional losses, drive efficiency, and start-up conditions.

It’s essential to consult with a qualified engineer or conveyor specialist to ensure accurate calculations and proper selection of the idler sprocket and other components for the conveyor system.

idler sprocket

Can you explain the function of an idler sprocket in conjunction with the chain or belt?

An idler sprocket plays a crucial role in power transmission systems, working in conjunction with the chain or belt to ensure efficient and reliable operation. Its main function is to guide and support the chain or belt as it transfers power from the driving sprocket to the driven sprocket.

The function of an idler sprocket includes:

  • Tension Control: An idler sprocket helps to maintain the proper tension in the chain or belt. It prevents slack and ensures that the chain or belt remains tight throughout the transmission process. Proper tension is essential for preventing slip and ensuring power is transferred smoothly.
  • Alignment: Idler sprockets assist in aligning the chain or belt, keeping it in the correct position on the sprockets. Proper alignment is crucial to prevent premature wear and reduce the risk of chain or belt disengagement.
  • Directional Changes: In certain applications, the idler sprocket can redirect the path of the chain or belt. It allows the power transmission system to navigate around obstacles or change directions as required by the machinery layout.
  • Reducing Load on Bearings: By guiding the chain or belt, idler sprockets help reduce the load on the bearings of driving and driven sprockets. This can lead to increased bearing life and reduced maintenance needs.
  • Compensation for Misalignment: If there is slight misalignment between the driving and driven sprockets, the idler sprocket can help compensate for it, ensuring that the chain or belt remains properly engaged.

The correct positioning and installation of idler sprockets are critical to achieving optimal performance in power transmission systems. They are commonly used in conveyor systems, material handling equipment, industrial machinery, and various other applications where efficient power transfer is essential.

China Standard Excavator Parts PC60/Undercarriage Components Grouser Shoe Idler Track Roller Sprockets  China Standard Excavator Parts PC60/Undercarriage Components Grouser Shoe Idler Track Roller Sprockets
editor by CX 2023-08-02

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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