China Standard DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE

Product Description

 

Product Description

Heat treatment Harden teeth, tempering, queching
Surface treatment zinc plated, blacken, phopharization, carborized
Process Forging( casting)—lathe- teeth shaping—finishing—oil washing—Packing ,made by CNC machine
Inspection All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product enter into the market.

Company Profile

In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).

Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.

We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.

Our factory

Our sample room

Certifications

Why choose us?

1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.

2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.

3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.

4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.

5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.

Packaging & Shipping

FAQ

Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years

Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.

Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Steel, Stainless Steel, Plastic,etc.
Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Standard DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE

idler sprocket

What are the advantages of using idler sprockets in certain conveyor systems?

Idler sprockets offer several advantages in certain conveyor systems, particularly in chain-driven systems:

  • Tension Control: Idler sprockets help maintain proper tension in the conveyor chain, which is essential for smooth and efficient power transmission. They act as tensioning points, ensuring that the chain remains properly engaged with the drive sprocket, reducing the risk of chain slack and skipping.
  • Reduced Wear: By guiding the conveyor chain in the correct path and minimizing side-to-side movement, idler sprockets help reduce wear and fatigue on both the chain and the sprockets, increasing their lifespan and reducing maintenance requirements.
  • Quiet Operation: Idler sprockets with well-designed teeth profiles and smooth surfaces contribute to quieter operation in conveyor systems, which is crucial in environments where noise reduction is a concern.
  • Increased Efficiency: Properly placed idler sprockets can improve the overall efficiency of the conveyor system by reducing friction and energy losses. This, in turn, can lead to energy savings and lower operating costs.
  • Directional Change: In certain conveyor layouts, idler sprockets are used to change the direction of the conveyor chain, allowing the material flow to be redirected efficiently.
  • Customization: Idler sprockets can be designed and manufactured to fit specific conveyor system requirements, allowing for greater flexibility and customization in conveyor design.

It’s important to note that while idler sprockets offer many advantages, their proper selection, installation, and maintenance are crucial for optimal performance and longevity in conveyor systems.

idler sprocket

Are there any safety considerations when working with idler sprockets?

Yes, there are several safety considerations to keep in mind when working with idler sprockets:

  1. Lockout/Tagout: Before performing any maintenance or inspection on the conveyor system, make sure to follow proper lockout/tagout procedures. This involves disconnecting power sources and using lockout/tagout devices to prevent accidental startup.
  2. Guarding: Ensure that all idler sprockets are properly guarded to prevent access to moving parts. Guards should be securely in place and designed to prevent any contact with the sprocket and chain or belt.
  3. Personal Protective Equipment (PPE): When working with idler sprockets or conveyor systems, appropriate personal protective equipment such as safety glasses, gloves, and safety shoes should be worn to protect against potential hazards.
  4. Training: Only trained and authorized personnel should be allowed to work on or around conveyor systems. Proper training is essential to understand the potential risks and safe procedures for maintenance and operation.
  5. Maintain Cleanliness: Keep the area around the idler sprockets clean and free of debris. Accumulated material can pose a slipping hazard and may interfere with the proper functioning of the conveyor system.
  6. Inspect Regularly: Conduct regular inspections of the idler sprockets and the entire conveyor system to identify any signs of wear, damage, or misalignment. Address any issues promptly to prevent accidents and avoid further damage to the equipment.
  7. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and operation of the idler sprockets and the conveyor system. Manufacturers often provide specific safety recommendations that should be followed to ensure safe and efficient operation.
  8. Proper Lifting Techniques: When handling heavy idler sprockets or other conveyor components, use proper lifting techniques and equipment to prevent injuries.
  9. Emergency Stop: Make sure the conveyor system is equipped with emergency stop devices, and all personnel are aware of their location and operation.

By following these safety considerations and best practices, you can help prevent accidents and create a safer working environment when working with idler sprockets and conveyor systems.

idler sprocket

What is an idler sprocket, and what is its role in power transmission systems?

An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.

The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.

Key roles of an idler sprocket in power transmission systems include:

  • Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
  • Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
  • Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
  • Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
  • Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.

Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.

China Standard DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE  China Standard DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE
editor by CX 2023-08-15

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

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