China Professional Roller Chain Idler Sprockets with Ball Bearing

Product Description

 

Product Description

Chain sprocket

With more than 15 years’ experience, high-precision equipment and strict management system, CIMO can provide sprockets for you with stable quality and best service.
 

Item Sprocket
Standard DIN, KANA, ANSI, ISO, etc
Material C45, stainless steel SS304 & SS316, Cast iron, etc
Bore Pilot bore, finished bore, taper bore
Surface Treatment Black oxided, Zinc plated, Electrophoresis, etc
Heat treatment Teeth inductive hardened HRC45-50
Process Forging, Cutting, Hobbing teeth, CNC Lathe machining

 

European Type 03B, 04B, 05B, 06B, 081B, 083B/084B, 085B, 086B, 08B, 10B, 12B, 16B, 20B, 24B, 28B, 32B
American Type 25, 35, 40, 50, 60, 80, 100, 120, 140, 160, 200, 240

Taper bore sprockets

 
Finished bore sprockets  

Idler sprockets with ball bearing

 

Double simplex sprockets

 

Sprockets with split taper bushings

 

Sprockets with QD bushings

 
Double sprockets for 2 single chains  

Double pitch sprockets   

C2042, C2052, C2062, C2082, C2040, C2050, C2060, C2080
Platewheels for Conveyor chain 20x16mm, 30×17.02mm

Detailed Photos

 

Workshop

 

 

Packaging & Shipping

 

Export wooden box

FAQ

 

Q1: Are you trading company or manufacturer ?
A: We are factory.

Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days
2.Production Lead-times: 30-45 days after order confirmed.

Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.

 

Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Chain
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Sprocket
Material: Steel C45
Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Professional Roller Chain Idler Sprockets with Ball Bearing

idler sprocket

Can idler sprockets be used in high-speed and heavy-duty applications?

Yes, idler sprockets can be used in high-speed and heavy-duty applications, but certain considerations must be taken into account to ensure their proper functioning and longevity:

  • Quality and Durability: When using idler sprockets in high-speed and heavy-duty applications, it is essential to choose sprockets made from high-quality materials, such as hardened steel or alloy steel. These materials offer better resistance to wear, fatigue, and impact, ensuring that the sprocket can withstand the demands of the application.
  • Lubrication: Proper lubrication is critical in high-speed and heavy-duty applications to reduce friction, wear, and heat generation. Regularly lubricating the idler sprockets will help maintain their efficiency and extend their lifespan.
  • Alignment and Tension: Precise alignment of the idler sprockets with the chain or belt is essential to prevent premature wear and reduce the risk of chain derailing or belt slippage. Additionally, maintaining the appropriate chain or belt tension is vital for efficient power transmission.
  • Temperature and Environment: Consider the operating environment when selecting idler sprockets. In high-speed applications, heat generation may be increased, so using sprockets with heat-resistant properties is beneficial. Similarly, in harsh environments, corrosion-resistant coatings or materials may be necessary to protect the sprocket.
  • Dynamic Balancing: For high-speed applications, dynamic balancing of the idler sprocket is crucial to minimize vibration and reduce the risk of premature failure.

By choosing the right type of idler sprockets and implementing proper maintenance practices, they can reliably and effectively handle high-speed and heavy-duty applications in various industries.

idler sprocket

Are there any safety considerations when working with idler sprockets?

Yes, there are several safety considerations to keep in mind when working with idler sprockets:

  1. Lockout/Tagout: Before performing any maintenance or inspection on the conveyor system, make sure to follow proper lockout/tagout procedures. This involves disconnecting power sources and using lockout/tagout devices to prevent accidental startup.
  2. Guarding: Ensure that all idler sprockets are properly guarded to prevent access to moving parts. Guards should be securely in place and designed to prevent any contact with the sprocket and chain or belt.
  3. Personal Protective Equipment (PPE): When working with idler sprockets or conveyor systems, appropriate personal protective equipment such as safety glasses, gloves, and safety shoes should be worn to protect against potential hazards.
  4. Training: Only trained and authorized personnel should be allowed to work on or around conveyor systems. Proper training is essential to understand the potential risks and safe procedures for maintenance and operation.
  5. Maintain Cleanliness: Keep the area around the idler sprockets clean and free of debris. Accumulated material can pose a slipping hazard and may interfere with the proper functioning of the conveyor system.
  6. Inspect Regularly: Conduct regular inspections of the idler sprockets and the entire conveyor system to identify any signs of wear, damage, or misalignment. Address any issues promptly to prevent accidents and avoid further damage to the equipment.
  7. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and operation of the idler sprockets and the conveyor system. Manufacturers often provide specific safety recommendations that should be followed to ensure safe and efficient operation.
  8. Proper Lifting Techniques: When handling heavy idler sprockets or other conveyor components, use proper lifting techniques and equipment to prevent injuries.
  9. Emergency Stop: Make sure the conveyor system is equipped with emergency stop devices, and all personnel are aware of their location and operation.

By following these safety considerations and best practices, you can help prevent accidents and create a safer working environment when working with idler sprockets and conveyor systems.

idler sprocket

What are the different types of idler sprockets used in various applications?

Idler sprockets come in various designs and configurations to suit different applications and power transmission systems. Some of the common types of idler sprockets include:

  • Plain Bore Idler Sprockets: These sprockets have a simple bore without any additional features. They are often used in applications where the idler sprocket is mounted on a stationary shaft.
  • Ball Bearing Idler Sprockets: These sprockets are equipped with ball bearings to reduce friction and allow smoother rotation. They are suitable for applications where the idler sprocket needs to move or rotate.
  • Needle Bearing Idler Sprockets: Similar to ball bearing idler sprockets, needle bearing idler sprockets use needle bearings for reduced friction and enhanced performance in high-speed applications.
  • Tensioner Idler Sprockets: Tensioner idler sprockets are designed to automatically adjust the tension in the chain or belt. They are commonly used in automotive timing systems and other applications where tension control is critical.
  • Flanged Idler Sprockets: These sprockets have flanges on either side to prevent the chain or belt from derailing. They provide extra guidance and stability, making them ideal for applications with high lateral forces.
  • V-Groove Idler Sprockets: V-groove idler sprockets have a V-shaped groove to accommodate V-belts, allowing for better traction and reduced slippage in certain belt drive systems.
  • Spring-Loaded Idler Sprockets: These sprockets have a built-in spring mechanism that applies tension to the chain or belt. They are commonly used in applications where tension needs to be maintained despite variations in load or temperature.
  • Adjustable Idler Sprockets: As the name suggests, these sprockets offer adjustability to fine-tune the tension in the chain or belt. They are useful in applications where tension requirements may change over time.

The choice of idler sprocket depends on the specific requirements of the application, such as load, speed, space constraints, and environmental factors. Proper selection and installation of the right type of idler sprocket are essential for ensuring smooth power transmission and extending the life of the chain or belt.

China Professional Roller Chain Idler Sprockets with Ball Bearing  China Professional Roller Chain Idler Sprockets with Ball Bearing
editor by CX 2023-08-11

Idler Sprocket

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