China Professional OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing

Product Description

Product Name Sprocket Place of origin China
Brand Mighty  Material 304 Stainless Steel ,Steel
Bore Type Pilot Bore,finished bore with keyway Surface treatment Blacking,Tooth heat treatment

  

Main Products:

Timing belt pulleys, timing bars, timing belt clamping plates.

Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.

V belt pulleys and taper lock bush.

Sprockets, idler, and plate wheels.

Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.

Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, NM coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.

Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).

Advantage:

1. Factory directly supply ,  we  can continue to provide a stable supply                                        
2. Many years manufacture experience , top quality guaranteed by skilled workers, managing system and status of  facilities.
3. Competitive and reasonable price 
4. OEM service, we can do as your drawings or samples 
5. Quality Guarantee, 100% inspect before delivery
6. Good after-sale service, Our wokers are all professional and all can speak English. 
7. Timely delivery,  We have many long cooperation supplier. supply ONE-STOP service
8. High-tech CNC Machines
9. Independent Engineering Department

10.Kinds of surface treatment—Zinc Plating, Powder Coating, Anodizing, Chrome Plate, RoHs .etc .

      

Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Type: Non-Circular Gear
Samples:
US$ 0.1/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Professional OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing

idler sprocket

How do I properly install and align idler sprockets for optimal performance?

Proper installation and alignment of idler sprockets are essential for ensuring optimal performance and longevity in conveyor systems. Here are the steps to properly install and align idler sprockets:

  1. 1. Pre-Installation Planning: Before installation, carefully review the conveyor system layout and design to determine the correct locations for the idler sprockets. Consider factors such as the chain pitch, tension requirements, and direction changes in the conveyor path.
  2. 2. Choose the Right Sprockets: Select idler sprockets that match the chain pitch and are designed for the specific conveyor application. Ensure that the sprockets are made from high-quality materials to withstand the operating conditions.
  3. 3. Mounting: Ensure that the idler sprockets are securely mounted to their respective shafts or bearings. Use appropriate mounting hardware and torque the fasteners to the manufacturer’s specifications.
  4. 4. Alignment: Proper alignment of idler sprockets is crucial for smooth chain operation. Align the idler sprockets with the drive sprockets and other idler sprockets to avoid lateral movement of the chain. Misaligned sprockets can lead to premature wear and reduced efficiency.
  5. 5. Tensioning: Establish the correct tension in the conveyor chain by adjusting the position of the idler sprockets. Proper tensioning ensures proper engagement with the drive sprocket and prevents chain slippage or skipping.
  6. 6. Lubrication: Apply appropriate lubrication to the idler sprocket bearings regularly to reduce friction and wear. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations.
  7. 7. Regular Inspection: Periodically inspect the idler sprockets for signs of wear, damage, or misalignment. Replace any worn or damaged sprockets promptly to prevent further issues in the conveyor system.

Following these steps will help ensure that idler sprockets function effectively and contribute to the overall efficiency and reliability of the conveyor system.

idler sprocket

Can idler sprockets be used in curved or inclined conveyor systems?

Yes, idler sprockets can be used in curved or inclined conveyor systems. In such applications, idler sprockets play a crucial role in guiding and supporting the conveyor chain or belt along the curved or inclined path.

Curved conveyor systems are used when there is a need to change the direction of the material flow, such as in packaging and bottling industries or in systems with limited floor space. In these systems, idler sprockets are strategically placed along the curved section to ensure smooth and consistent movement of the chain or belt.

In inclined conveyor systems, idler sprockets are used to support the chain or belt as it moves vertically or at an angle. The idler sprockets are designed to prevent sagging or excessive tension in the chain or belt, ensuring efficient material transport even on steep inclines.

It’s essential to use the right type and size of idler sprockets for curved or inclined conveyor systems to maintain proper chain or belt engagement and prevent slippage. Additionally, the conveyor system’s design should consider factors like radius of curvature, incline angle, and the load being conveyed to ensure optimal performance and longevity of the idler sprockets and the entire conveyor system.

Overall, idler sprockets are versatile components that can be used effectively in a variety of conveyor system configurations, including curved and inclined systems, to facilitate efficient material handling in different industries.

idler sprocket

What are the different types of idler sprockets used in various applications?

Idler sprockets come in various designs and configurations to suit different applications and power transmission systems. Some of the common types of idler sprockets include:

  • Plain Bore Idler Sprockets: These sprockets have a simple bore without any additional features. They are often used in applications where the idler sprocket is mounted on a stationary shaft.
  • Ball Bearing Idler Sprockets: These sprockets are equipped with ball bearings to reduce friction and allow smoother rotation. They are suitable for applications where the idler sprocket needs to move or rotate.
  • Needle Bearing Idler Sprockets: Similar to ball bearing idler sprockets, needle bearing idler sprockets use needle bearings for reduced friction and enhanced performance in high-speed applications.
  • Tensioner Idler Sprockets: Tensioner idler sprockets are designed to automatically adjust the tension in the chain or belt. They are commonly used in automotive timing systems and other applications where tension control is critical.
  • Flanged Idler Sprockets: These sprockets have flanges on either side to prevent the chain or belt from derailing. They provide extra guidance and stability, making them ideal for applications with high lateral forces.
  • V-Groove Idler Sprockets: V-groove idler sprockets have a V-shaped groove to accommodate V-belts, allowing for better traction and reduced slippage in certain belt drive systems.
  • Spring-Loaded Idler Sprockets: These sprockets have a built-in spring mechanism that applies tension to the chain or belt. They are commonly used in applications where tension needs to be maintained despite variations in load or temperature.
  • Adjustable Idler Sprockets: As the name suggests, these sprockets offer adjustability to fine-tune the tension in the chain or belt. They are useful in applications where tension requirements may change over time.

The choice of idler sprocket depends on the specific requirements of the application, such as load, speed, space constraints, and environmental factors. Proper selection and installation of the right type of idler sprocket are essential for ensuring smooth power transmission and extending the life of the chain or belt.

China Professional OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing  China Professional OEM ODM European Standard Disassembling Hub for Platewheels and Idler Sprocket with Ball Bearing
editor by CX 2023-11-17

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

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