China Professional Agricultural Machinery Idler Chain Sprocket Single Pitch Steel Customized Sprocket

Product Description

Product Description
 


 

ACKING

Packaging
                      
    Packing  

 

We use standard export wooden case, carton and pallet, but we can also pack it as per your special requirements.

OUR COMPANY

ZheJiang Mighty Machinery Co., Ltd. specializes in offering best service and the most competitive price for our customer.

After over 10 years’ hard work, MIGHTY’s business has grown rapidly and become an important partner for oversea clients in the industrial field and become a holding company for 3 manufacturing factories.

MIGHTY’s products have obtained reputation of domestic and oversea customers with taking advantage of technology, management, quality and very competitive price.

 

Your satisfaction is the biggest motivation for our work, choose us to get high quality products and best service.

FAQ

Q: Are you trading company or manufacturer ?

A: We are factory.

Q: How long is your delivery time?

A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to quantity.

Q: Do you provide samples ? is it free or extra ?

A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: What is your terms of payment ?

A: Payment=1000USD, 30% T/T in advance ,balance before shippment.

We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.

 

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Customized
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Professional Agricultural Machinery Idler Chain Sprocket Single Pitch Steel Customized Sprocket

idler sprocket

How do I properly install and align idler sprockets for optimal performance?

Proper installation and alignment of idler sprockets are essential for ensuring optimal performance and longevity in conveyor systems. Here are the steps to properly install and align idler sprockets:

  1. 1. Pre-Installation Planning: Before installation, carefully review the conveyor system layout and design to determine the correct locations for the idler sprockets. Consider factors such as the chain pitch, tension requirements, and direction changes in the conveyor path.
  2. 2. Choose the Right Sprockets: Select idler sprockets that match the chain pitch and are designed for the specific conveyor application. Ensure that the sprockets are made from high-quality materials to withstand the operating conditions.
  3. 3. Mounting: Ensure that the idler sprockets are securely mounted to their respective shafts or bearings. Use appropriate mounting hardware and torque the fasteners to the manufacturer’s specifications.
  4. 4. Alignment: Proper alignment of idler sprockets is crucial for smooth chain operation. Align the idler sprockets with the drive sprockets and other idler sprockets to avoid lateral movement of the chain. Misaligned sprockets can lead to premature wear and reduced efficiency.
  5. 5. Tensioning: Establish the correct tension in the conveyor chain by adjusting the position of the idler sprockets. Proper tensioning ensures proper engagement with the drive sprocket and prevents chain slippage or skipping.
  6. 6. Lubrication: Apply appropriate lubrication to the idler sprocket bearings regularly to reduce friction and wear. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations.
  7. 7. Regular Inspection: Periodically inspect the idler sprockets for signs of wear, damage, or misalignment. Replace any worn or damaged sprockets promptly to prevent further issues in the conveyor system.

Following these steps will help ensure that idler sprockets function effectively and contribute to the overall efficiency and reliability of the conveyor system.

idler sprocket

Are there any safety considerations when working with idler sprockets?

Yes, there are several safety considerations to keep in mind when working with idler sprockets:

  1. Lockout/Tagout: Before performing any maintenance or inspection on the conveyor system, make sure to follow proper lockout/tagout procedures. This involves disconnecting power sources and using lockout/tagout devices to prevent accidental startup.
  2. Guarding: Ensure that all idler sprockets are properly guarded to prevent access to moving parts. Guards should be securely in place and designed to prevent any contact with the sprocket and chain or belt.
  3. Personal Protective Equipment (PPE): When working with idler sprockets or conveyor systems, appropriate personal protective equipment such as safety glasses, gloves, and safety shoes should be worn to protect against potential hazards.
  4. Training: Only trained and authorized personnel should be allowed to work on or around conveyor systems. Proper training is essential to understand the potential risks and safe procedures for maintenance and operation.
  5. Maintain Cleanliness: Keep the area around the idler sprockets clean and free of debris. Accumulated material can pose a slipping hazard and may interfere with the proper functioning of the conveyor system.
  6. Inspect Regularly: Conduct regular inspections of the idler sprockets and the entire conveyor system to identify any signs of wear, damage, or misalignment. Address any issues promptly to prevent accidents and avoid further damage to the equipment.
  7. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and operation of the idler sprockets and the conveyor system. Manufacturers often provide specific safety recommendations that should be followed to ensure safe and efficient operation.
  8. Proper Lifting Techniques: When handling heavy idler sprockets or other conveyor components, use proper lifting techniques and equipment to prevent injuries.
  9. Emergency Stop: Make sure the conveyor system is equipped with emergency stop devices, and all personnel are aware of their location and operation.

By following these safety considerations and best practices, you can help prevent accidents and create a safer working environment when working with idler sprockets and conveyor systems.

idler sprocket

How does an idler sprocket differ from other types of sprockets?

An idler sprocket is a type of sprocket that does not transmit power but rather serves to guide or support the chain or belt in a power transmission system. Unlike drive sprockets, which are connected to the driving shaft and actively transfer power to the chain or belt, idler sprockets are mounted on a stationary shaft and do not have a direct connection to a power source.

The primary function of an idler sprocket is to maintain proper tension and alignment of the chain or belt as it travels along its designated path. It acts as a passive component that redirects the chain or belt, helping to prevent sagging, vibration, and misalignment. By providing support and guidance, idler sprockets contribute to the efficient and smooth operation of the power transmission system.

Idler sprockets can come in various designs and configurations to suit different applications. Some idler sprockets, known as tensioner idler sprockets, have a built-in tensioning mechanism that automatically adjusts the tension in the chain or belt. This feature is particularly useful in applications where tension control is critical due to varying loads or temperature changes.

Unlike drive sprockets, idler sprockets do not experience significant wear or fatigue as they are not actively engaged in transmitting power. However, they still require proper maintenance and periodic inspection to ensure that they are functioning correctly and supporting the chain or belt effectively.

In summary, the main differences between idler sprockets and other types of sprockets lie in their function and mode of operation. Idler sprockets are passive components that guide and support the chain or belt, while drive sprockets are actively engaged in transferring power from the driving shaft to the driven shaft in a power transmission system.

China Professional Agricultural Machinery Idler Chain Sprocket Single Pitch Steel Customized Sprocket  China Professional Agricultural Machinery Idler Chain Sprocket Single Pitch Steel Customized Sprocket
editor by CX 2023-10-24

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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