China OEM Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 35/kg
1 kg(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China OEM Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

idler sprocket

Can idler sprockets be used in high-speed and heavy-duty applications?

Yes, idler sprockets can be used in high-speed and heavy-duty applications, but certain considerations must be taken into account to ensure their proper functioning and longevity:

  • Quality and Durability: When using idler sprockets in high-speed and heavy-duty applications, it is essential to choose sprockets made from high-quality materials, such as hardened steel or alloy steel. These materials offer better resistance to wear, fatigue, and impact, ensuring that the sprocket can withstand the demands of the application.
  • Lubrication: Proper lubrication is critical in high-speed and heavy-duty applications to reduce friction, wear, and heat generation. Regularly lubricating the idler sprockets will help maintain their efficiency and extend their lifespan.
  • Alignment and Tension: Precise alignment of the idler sprockets with the chain or belt is essential to prevent premature wear and reduce the risk of chain derailing or belt slippage. Additionally, maintaining the appropriate chain or belt tension is vital for efficient power transmission.
  • Temperature and Environment: Consider the operating environment when selecting idler sprockets. In high-speed applications, heat generation may be increased, so using sprockets with heat-resistant properties is beneficial. Similarly, in harsh environments, corrosion-resistant coatings or materials may be necessary to protect the sprocket.
  • Dynamic Balancing: For high-speed applications, dynamic balancing of the idler sprocket is crucial to minimize vibration and reduce the risk of premature failure.

By choosing the right type of idler sprockets and implementing proper maintenance practices, they can reliably and effectively handle high-speed and heavy-duty applications in various industries.

idler sprocket

Can idler sprockets be used in food processing and packaging conveyors?

Yes, idler sprockets can be used in food processing and packaging conveyors. However, when using idler sprockets in such applications, there are several important considerations to ensure compliance with food safety regulations and maintain hygienic conditions:

  1. Material Selection: Choose idler sprockets made from food-grade materials that are approved for use in food processing environments. Stainless steel is a common choice due to its corrosion resistance and ease of cleaning.
  2. Sanitary Design: Look for idler sprockets with a sanitary design that minimizes crevices and hard-to-clean areas where food particles or contaminants could accumulate.
  3. Easy Disassembly: Select idler sprockets that can be easily disassembled for thorough cleaning and sanitation during routine maintenance.
  4. Food-safe Lubricants: Use food-grade lubricants on the idler sprockets to ensure that there is no contamination of the food product.
  5. Clean-in-Place (CIP) Systems: If possible, consider using idler sprockets that are compatible with Clean-in-Place (CIP) systems to facilitate efficient and effective cleaning of the conveyor.
  6. Regular Cleaning and Inspection: Implement a regular cleaning and inspection schedule for the idler sprockets to maintain cleanliness and identify any signs of wear or damage that may require attention.
  7. Compliance: Ensure that the idler sprockets and the entire conveyor system comply with relevant food safety standards and regulations, such as those set by the Food and Drug Administration (FDA) or other local health authorities.
  8. Training: Provide proper training to personnel working with the conveyor system to ensure they understand the importance of food safety and the correct procedures for maintaining a hygienic environment.
  9. Traceability: If applicable, choose idler sprockets from manufacturers that provide traceability of their materials and production processes to meet food safety requirements.

By adhering to these considerations, idler sprockets can be used effectively and safely in food processing and packaging conveyors, helping to maintain the quality and integrity of food products while complying with food safety standards.

idler sprocket

How do I choose the right size and pitch of an idler sprocket for my machinery?

Choosing the right size and pitch of an idler sprocket is crucial to ensure proper functioning and efficiency of your machinery’s power transmission system. Here are the steps to help you select the appropriate idler sprocket:

  1. Identify Your Machinery’s Requirements: Determine the specific requirements of your machinery, such as the type of chain or belt being used, the desired speed ratio, and the power transmission capacity needed.
  2. Understand the Sprocket Parameters: Familiarize yourself with the key sprocket parameters, such as the number of teeth, pitch diameter, bore size, and width between the sprocket plates.
  3. Check Manufacturer’s Recommendations: Refer to the machinery’s manual or consult with the sprocket manufacturer for their recommendations on suitable idler sprocket sizes and pitches for your application.
  4. Calculate the Pitch Diameter: Use the chain or belt pitch and the desired speed ratio to calculate the pitch diameter of the idler sprocket. The pitch diameter is critical for maintaining the proper chain or belt engagement.
  5. Consider the Material and Construction: Select an idler sprocket made from durable materials that can withstand the operating conditions of your machinery. Common materials include steel, stainless steel, and plastic.
  6. Verify the Bore Size: Ensure that the bore size of the idler sprocket matches the diameter of your machinery’s shaft to achieve a secure fit.
  7. Check for Alignment: Properly align the idler sprocket with the drive sprocket to prevent premature wear and ensure smooth power transmission.
  8. Perform Regular Maintenance: Regularly inspect and lubricate the idler sprocket to keep it in optimal working condition and extend its lifespan.

By following these steps and considering the specific requirements of your machinery, you can select the right size and pitch of an idler sprocket that will enhance the overall performance and reliability of your power transmission system.

China OEM Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets  China OEM Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets
editor by CX 2024-03-10

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

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