China manufacturer Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket

Product Description

Stainless Steel Roller Chain Sprocket (All Types)

DETAILS ABOUT CZPT CHAIN 

Product Description

Product Name Chain Sprockets
Process  Forging, hobbing, precision machining, etc.
Certifications  ISO 9001: 2008, GB/T19001-2000IDT, Test Report
Standard  GB1244-85, DIN8187,8188, OEM, ANSI or DIN
Surface Treatment  Blacken or Galvanized as You Required
Material  Stainless steel, carbon steel, aluminum, copper, brass
Heat Treatment  45 – 55 HRC
Packaging  Plastic bag+paper case+wooden pallet
Applications Building Material Shops, Machinery, Industrial, etc.

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DETAILS ABOUT CZPT CHAIN 

Exhibition

Certifications

Workshop

Application

Packaging Details & Shipping

FAQ      

1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.

2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight

3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples

For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation.

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel
Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China manufacturer Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket

idler sprocket

What are the advantages of using idler sprockets in certain conveyor systems?

Idler sprockets offer several advantages in certain conveyor systems, particularly in chain-driven systems:

  • Tension Control: Idler sprockets help maintain proper tension in the conveyor chain, which is essential for smooth and efficient power transmission. They act as tensioning points, ensuring that the chain remains properly engaged with the drive sprocket, reducing the risk of chain slack and skipping.
  • Reduced Wear: By guiding the conveyor chain in the correct path and minimizing side-to-side movement, idler sprockets help reduce wear and fatigue on both the chain and the sprockets, increasing their lifespan and reducing maintenance requirements.
  • Quiet Operation: Idler sprockets with well-designed teeth profiles and smooth surfaces contribute to quieter operation in conveyor systems, which is crucial in environments where noise reduction is a concern.
  • Increased Efficiency: Properly placed idler sprockets can improve the overall efficiency of the conveyor system by reducing friction and energy losses. This, in turn, can lead to energy savings and lower operating costs.
  • Directional Change: In certain conveyor layouts, idler sprockets are used to change the direction of the conveyor chain, allowing the material flow to be redirected efficiently.
  • Customization: Idler sprockets can be designed and manufactured to fit specific conveyor system requirements, allowing for greater flexibility and customization in conveyor design.

It’s important to note that while idler sprockets offer many advantages, their proper selection, installation, and maintenance are crucial for optimal performance and longevity in conveyor systems.

idler sprocket

How do I identify signs of wear, fatigue, or damage in idler sprockets, and when should they be replaced?

Regular inspection of idler sprockets is crucial to identify signs of wear, fatigue, or damage that could lead to reduced performance or potential failure. Here are some indicators to look for and guidelines on when to replace idler sprockets:

  • Visible Wear: Check the teeth of the sprockets for signs of wear. Excessive wear will cause the teeth to become narrower and may lead to improper engagement with the chain or belt.
  • Deformation: Look for any signs of bending, warping, or deformation of the sprocket body. Deformation can affect the alignment and cause premature wear.
  • Cracks or Fractures: Inspect the entire sprocket for any cracks or fractures, especially around the keyway or mounting holes. Cracks can lead to catastrophic failure and should be addressed immediately.
  • Abnormal Noise: Unusual noises during operation, such as clicking or grinding, may indicate sprocket damage or misalignment.
  • Loose Set Screws or Key: Check that all set screws and keys are properly tightened. Loose fasteners can lead to misalignment and damage.
  • Excessive Chain or Belt Wear: If the chain or belt shows signs of accelerated wear, it may be due to a worn idler sprocket. Inspect the sprocket for corresponding wear patterns.
  • Regular Maintenance Schedule: Implement a regular maintenance schedule that includes visual inspections of the idler sprockets. The frequency of inspections may vary based on the application and operating conditions.
  • Replacement Guidelines: As a general rule, idler sprockets should be replaced if the wear or damage exceeds 10% of the tooth thickness or if cracks or fractures are detected. It is essential to follow the manufacturer’s recommendations for replacement intervals and to replace idler sprockets as needed to prevent unexpected failures.

By proactively identifying signs of wear, fatigue, or damage and promptly replacing worn or damaged idler sprockets, you can ensure the reliable and safe operation of your conveyor system and extend the overall lifespan of the sprockets and the conveyor components.

idler sprocket

Can you explain the function of an idler sprocket in conjunction with the chain or belt?

An idler sprocket plays a crucial role in power transmission systems, working in conjunction with the chain or belt to ensure efficient and reliable operation. Its main function is to guide and support the chain or belt as it transfers power from the driving sprocket to the driven sprocket.

The function of an idler sprocket includes:

  • Tension Control: An idler sprocket helps to maintain the proper tension in the chain or belt. It prevents slack and ensures that the chain or belt remains tight throughout the transmission process. Proper tension is essential for preventing slip and ensuring power is transferred smoothly.
  • Alignment: Idler sprockets assist in aligning the chain or belt, keeping it in the correct position on the sprockets. Proper alignment is crucial to prevent premature wear and reduce the risk of chain or belt disengagement.
  • Directional Changes: In certain applications, the idler sprocket can redirect the path of the chain or belt. It allows the power transmission system to navigate around obstacles or change directions as required by the machinery layout.
  • Reducing Load on Bearings: By guiding the chain or belt, idler sprockets help reduce the load on the bearings of driving and driven sprockets. This can lead to increased bearing life and reduced maintenance needs.
  • Compensation for Misalignment: If there is slight misalignment between the driving and driven sprockets, the idler sprocket can help compensate for it, ensuring that the chain or belt remains properly engaged.

The correct positioning and installation of idler sprockets are critical to achieving optimal performance in power transmission systems. They are commonly used in conveyor systems, material handling equipment, industrial machinery, and various other applications where efficient power transfer is essential.

China manufacturer Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket  China manufacturer Stainless Steel Conveyor Drive Roller Chain Idler Wheel Gear Sprocket
editor by CX 2023-10-31

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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