China Hot selling Ihi Excavator Undercarriage Parts Track Roller, Top Roller, Idler, Sprocket

Product Description

 IHI Excavator Undercarriage Parts Track Roller,Top Roller,Idler,Sprocket

  

>>>Related Product Catalogue

>>>Package & Service
 

Package

  1. Cartons, wooden cases, pallets, etc., according to customer requirements

Service

  1. Genuine Quality
  2. Competitive Price
  3. Short lead time
  4. High Accuracy
  5. One-Stop Shop

 

>>>Delivery type & time

1.International Courier, Such as DHL, TNT,UPS or FedEx.

2.By air/By sea

Products fully stocked, timely and efficient delivery.

>>> About Us

We are CZPT MACHINERY TOOLS (ZheJiang ) Co., Ltd. specialize in providing EXCAVATOR BUCKET and UNDERCARRIAGE PARTS for Excavator and Bulldozer, the brand include CAT, Volvo, Shantui, Hitachi, Kobelco, Hyundai, Doosan, Sumitomo, CZPT and other CZPT brands.

Also specialize in providing Construction Machinery,Axle, Engine Assembly and Parts Service. Construction machinery brand include   XGMA CZPT Lonking, Chengong ect. Engine Brand include CZPT CZPT CZPT CZPT ZheJiang etc.

From the designing, choosing the raw material, the monitoring the production, final inspection to
packing, the company strictly controls of each production process to ensure the quality is in
accordance with the OEM requirements.

Our primary goal is customers’ Satisfaction, with experience in both manufacturing and world-wide distribution. Our company is ready to provide our high quality product, professional support and service to our customers.

>>>Contact us
 

 

  Jason
—————-
 

QINDING MACHINERY & TOOLS (ZheJiang ) Co., Ltd.
Add: No. 1/ 

 

Type: Track Roller
Application: Excavator
Certification: CE, ISO9001: 2000
Condition: New
Delivery Time: Usually Within 3 Days After Payment Receipt
Brand: Doosan, Cat, Hitachi
Customization:
Available

|

Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Hot selling Ihi Excavator Undercarriage Parts Track Roller, Top Roller, Idler, Sprocket

idler sprocket

How do I properly install and align idler sprockets for optimal performance?

Proper installation and alignment of idler sprockets are essential for ensuring optimal performance and longevity in conveyor systems. Here are the steps to properly install and align idler sprockets:

  1. 1. Pre-Installation Planning: Before installation, carefully review the conveyor system layout and design to determine the correct locations for the idler sprockets. Consider factors such as the chain pitch, tension requirements, and direction changes in the conveyor path.
  2. 2. Choose the Right Sprockets: Select idler sprockets that match the chain pitch and are designed for the specific conveyor application. Ensure that the sprockets are made from high-quality materials to withstand the operating conditions.
  3. 3. Mounting: Ensure that the idler sprockets are securely mounted to their respective shafts or bearings. Use appropriate mounting hardware and torque the fasteners to the manufacturer’s specifications.
  4. 4. Alignment: Proper alignment of idler sprockets is crucial for smooth chain operation. Align the idler sprockets with the drive sprockets and other idler sprockets to avoid lateral movement of the chain. Misaligned sprockets can lead to premature wear and reduced efficiency.
  5. 5. Tensioning: Establish the correct tension in the conveyor chain by adjusting the position of the idler sprockets. Proper tensioning ensures proper engagement with the drive sprocket and prevents chain slippage or skipping.
  6. 6. Lubrication: Apply appropriate lubrication to the idler sprocket bearings regularly to reduce friction and wear. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations.
  7. 7. Regular Inspection: Periodically inspect the idler sprockets for signs of wear, damage, or misalignment. Replace any worn or damaged sprockets promptly to prevent further issues in the conveyor system.

Following these steps will help ensure that idler sprockets function effectively and contribute to the overall efficiency and reliability of the conveyor system.

idler sprocket

How do I calculate the required torque and power for an idler sprocket setup?

Calculating the required torque and power for an idler sprocket setup involves considering several factors, such as the conveyor system’s design, the weight of the conveyed material, the conveyor speed, and the efficiency of the system.

First, you need to determine the total weight of the material being conveyed and the conveyor speed in feet per minute (FPM). Next, calculate the linear velocity of the conveyor belt or chain by multiplying the conveyor speed (FPM) by the circumference of the idler sprocket.

Once you have the linear velocity, you can calculate the required torque using the formula:

Torque (lb-ft) = (Total Weight of Material x Linear Velocity) / (33,000 x Efficiency)

Where:

  • Total Weight of Material is the weight of all the material on the conveyor system in pounds.
  • Linear Velocity is the conveyor speed (FPM) multiplied by the circumference of the idler sprocket (in feet).
  • Efficiency is the efficiency of the conveyor system, typically expressed as a decimal between 0 and 1. If the efficiency is not known, a value of 0.9 to 1 can be used for most conveyor systems.

Once you have the required torque, you can calculate the required power using the formula:

Power (hp) = Torque (lb-ft) x Conveyor Speed (FPM) / 33,000

Where:

  • Torque (lb-ft) is the torque calculated in the previous step.
  • Conveyor Speed (FPM) is the speed of the conveyor belt or chain in feet per minute.

Keep in mind that these calculations provide an estimation of the required torque and power for the idler sprocket setup. The actual torque and power may vary based on other factors like frictional losses, drive efficiency, and start-up conditions.

It’s essential to consult with a qualified engineer or conveyor specialist to ensure accurate calculations and proper selection of the idler sprocket and other components for the conveyor system.

idler sprocket

How does an idler sprocket differ from other types of sprockets?

An idler sprocket is a type of sprocket that does not transmit power but rather serves to guide or support the chain or belt in a power transmission system. Unlike drive sprockets, which are connected to the driving shaft and actively transfer power to the chain or belt, idler sprockets are mounted on a stationary shaft and do not have a direct connection to a power source.

The primary function of an idler sprocket is to maintain proper tension and alignment of the chain or belt as it travels along its designated path. It acts as a passive component that redirects the chain or belt, helping to prevent sagging, vibration, and misalignment. By providing support and guidance, idler sprockets contribute to the efficient and smooth operation of the power transmission system.

Idler sprockets can come in various designs and configurations to suit different applications. Some idler sprockets, known as tensioner idler sprockets, have a built-in tensioning mechanism that automatically adjusts the tension in the chain or belt. This feature is particularly useful in applications where tension control is critical due to varying loads or temperature changes.

Unlike drive sprockets, idler sprockets do not experience significant wear or fatigue as they are not actively engaged in transmitting power. However, they still require proper maintenance and periodic inspection to ensure that they are functioning correctly and supporting the chain or belt effectively.

In summary, the main differences between idler sprockets and other types of sprockets lie in their function and mode of operation. Idler sprockets are passive components that guide and support the chain or belt, while drive sprockets are actively engaged in transferring power from the driving shaft to the driven shaft in a power transmission system.

China Hot selling Ihi Excavator Undercarriage Parts Track Roller, Top Roller, Idler, Sprocket  China Hot selling Ihi Excavator Undercarriage Parts Track Roller, Top Roller, Idler, Sprocket
editor by CX 2023-10-06

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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