China Hot selling Custom Design Driven Roller Chain Idler Sprocket

Product Description

 

Part Name: Drive Sprocket
Type: Tractor Transmission Case Parts
Item No.: 12-37303
Industry Focus: Agricultural
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Application: Engineering Machinery Engine
Performance: High Precision
Number of Row: Double Row
Application: For GN12 tractor, also replacement parts applicable to SIFANG Tractors and Tillers
Feature: 1. Smooth running
2. Easy to maintain, durable .
Factory Add:

Tiller Blade Plant Xihu (West Lake) Dis.ng hardware industrial park, Xihu (West Lake) Dis. district, ZheJiang .

Disc Blade Plant : HangZhou hi-tech development zone, HangZhou, ZheJiang .

Iron Wheel Plant : Xihu (West Lake) Dis. Tongqin Town, HangZhou, zHangZhoug.

Bolt and Nut Plant : Xihu (West Lake) Dis. industrial zone, HangZhou, zHangZhoug.

If you have any enquiry about quotation or cooperation, please feel free to email us, Our sales representative will contact you within 24 hours. Thank you for your interest in our products.

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Why choose FarmDiscover for cooperation? 
Comparing with our competitors, we have much more advantages as follows: 

1.Since 2000 we have been exporting our parts and have rich experience in agriculture parts export.

2. More professional sales staffs to guarantee the better service.

3. Close to HangZhou/ZheJiang port,  Reduce the transportation cost and time, ensure timely delivery.

4. Better quality to guarantee better Credit.

 

Standard Or Nonstandard: Standard
Application: Agricultural Machinery, Tractor
Hardness: Hardened Tooth Surface
Manufacturing Method: Cast Gear
Toothed Portion Shape: Double Helical Gear
Material: Cast Steel
Customization:
Available

|

Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Hot selling Custom Design Driven Roller Chain Idler Sprocket

idler sprocket

What are the maintenance requirements for idler sprockets to ensure smooth operation?

Maintaining idler sprockets is crucial to ensure smooth and reliable conveyor operation. Proper maintenance helps extend the sprockets’ lifespan, reduce downtime, and prevent costly breakdowns. Here are some essential maintenance requirements for idler sprockets:

  • Regular Inspection: Conduct routine inspections of the idler sprockets to check for signs of wear, damage, or misalignment. Inspect the teeth, bore, and hub for any abnormalities.
  • Lubrication: Proper lubrication is vital for reducing friction and wear between the sprocket’s teeth and the conveyor chain. Use a recommended lubricant that matches the sprocket and chain type. Lubrication frequency may vary depending on the operating conditions.
  • Cleaning: Keep the idler sprockets clean and free from debris, dust, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surface.
  • Alignment: Ensure proper alignment of the idler sprockets with the conveyor chain. Misalignment can lead to uneven wear, increased friction, and premature failure. Use alignment tools to adjust the sprockets as needed.
  • Tension: Maintain the correct tension in the conveyor chain to prevent slippage and excessive load on the idler sprockets. Follow the manufacturer’s guidelines for chain tensioning.
  • Replacement: Monitor the wear of the idler sprockets regularly. If the sprockets show signs of significant wear, damage, or tooth deformation, consider replacing them promptly to avoid potential chain slippage and system disruptions.
  • Environment: Take into account the operating environment when performing maintenance. In harsh or corrosive environments, consider using sprockets made from materials that offer better resistance to environmental conditions.

Adhering to a well-structured maintenance schedule and following the manufacturer’s guidelines for lubrication and inspection can significantly increase the reliability and longevity of idler sprockets, ensuring smooth and efficient conveyor operation.

idler sprocket

Can idler sprockets be used in precision motion control and automation systems?

Yes, idler sprockets can be used in precision motion control and automation systems. While idler sprockets do not actively transmit power like driver or driven sprockets, they play a crucial role in maintaining proper chain tension and guiding the conveyor chain or timing belt in precision motion applications.

In precision motion control systems, maintaining precise positioning and synchronization is essential. Idler sprockets, also known as tensioner sprockets, are used to ensure that the chain or timing belt remains taut and properly aligned throughout its travel. They help to reduce vibration, prevent chain slippage, and minimize backlash, all of which are critical in achieving accurate and repeatable motion.

Automation systems often require idler sprockets in configurations such as tensioning systems, where they compensate for chain elongation over time, ensuring consistent tension and smooth motion. Additionally, idler sprockets can be used in guiding and redirecting the chain’s path in complex motion control setups.

When choosing idler sprockets for precision motion control and automation applications, it is important to consider factors such as sprocket material, surface finish, bearing type, and the overall system requirements. High-quality idler sprockets with precise dimensions and low friction are essential for achieving the desired level of accuracy and performance in these systems.

Overall, idler sprockets are valuable components in precision motion control and automation systems, contributing to smooth and reliable operation by maintaining proper chain tension and alignment.

idler sprocket

How does an idler sprocket differ from other types of sprockets?

An idler sprocket is a type of sprocket that does not transmit power but rather serves to guide or support the chain or belt in a power transmission system. Unlike drive sprockets, which are connected to the driving shaft and actively transfer power to the chain or belt, idler sprockets are mounted on a stationary shaft and do not have a direct connection to a power source.

The primary function of an idler sprocket is to maintain proper tension and alignment of the chain or belt as it travels along its designated path. It acts as a passive component that redirects the chain or belt, helping to prevent sagging, vibration, and misalignment. By providing support and guidance, idler sprockets contribute to the efficient and smooth operation of the power transmission system.

Idler sprockets can come in various designs and configurations to suit different applications. Some idler sprockets, known as tensioner idler sprockets, have a built-in tensioning mechanism that automatically adjusts the tension in the chain or belt. This feature is particularly useful in applications where tension control is critical due to varying loads or temperature changes.

Unlike drive sprockets, idler sprockets do not experience significant wear or fatigue as they are not actively engaged in transmitting power. However, they still require proper maintenance and periodic inspection to ensure that they are functioning correctly and supporting the chain or belt effectively.

In summary, the main differences between idler sprockets and other types of sprockets lie in their function and mode of operation. Idler sprockets are passive components that guide and support the chain or belt, while drive sprockets are actively engaged in transferring power from the driving shaft to the driven shaft in a power transmission system.

China Hot selling Custom Design Driven Roller Chain Idler Sprocket  China Hot selling Custom Design Driven Roller Chain Idler Sprocket
editor by CX 2023-10-30

Idler Sprocket

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