China Good quality Stainless Steel Cast Iron Chain Plate Wheel Roller Drive Conveyor Plastic Finished Bore Idler Bushing Taper Lock Qd Sprocket

Product Description

 

 

   ZheJiang CZPT Machinery Manufacturing Co.,LTD. is an innovative manufacturing enterprise specalizing in the production, design, sales and installation of bulk material conveying equipment.

   The company mainly provides belt conveyor, tubular belt conveyor, mobile belt conveyor, screw conveyor, Bucket Elevator, chain conveyor, scraper conveyor and other material handling conveying equipment. It also provides conveyor idlers rollers,conveyor drum pulleys,conveyor belts, belt cleaners,impact beds,take-up frame and other components.
   Juntong Conveyor has many years of experience in supplying to a diverse range of industries which includes coal, cement,steel iron, chemical,agricultural, power,mining, port, quarrying,mechanical & civil engineering, waste management & recycling.
   We have a professional R&D team with plenty technical patents.and we can produce conveyor products in different standards such as CEMA, JIS, ISO, AS, GB and so on. Also,our products have already qualified IS09001, CE, SGS, BV, MA certifications,In addition, CZPT has established friendly and cooperative relationships with ZheJiang Material Handling Research Institute Co.,ltd( BMHRI), CZPT Research Institute (CCRI), HangZhou University of Science and Technology (TYUST) , etc., so that the company’s research and development level has always been at the forefront of innovation in the field of bulk material transportation.CZPT Conveyor has became a CZPT brand with great reputation for providing total conveyor confidence.

Company Profile

Shipping Cost:

Estimated freight per unit.



To be negotiated
Material: Steel
Application: Chemical Industry, Grain Transportation, Mining Transport, Power Plant
Structure: Ordinary Roller
Samples:
US$ 1/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Good quality Stainless Steel Cast Iron Chain Plate Wheel Roller Drive Conveyor Plastic Finished Bore Idler Bushing Taper Lock Qd Sprocket

idler sprocket

Can I replace worn-out idler sprockets, or do they need to be replaced with the entire system?

In most cases, worn-out idler sprockets can be replaced individually without replacing the entire conveyor system. Idler sprockets are separate components that can be easily removed and replaced when they show signs of wear or damage. However, it’s essential to assess the condition of the idler sprockets and their compatibility with the existing conveyor system before replacement.

If you notice excessive wear, chipping, or deformation on the idler sprockets during routine inspections, it’s an indication that they need replacement. Replacing worn-out idler sprockets in a timely manner can prevent further damage to the conveyor chain and ensure the smooth operation of the system.

Before replacing idler sprockets, consider the following:

  • 1. Compatibility: Ensure that the new idler sprockets are compatible with the existing conveyor system. They should have the same pitch, number of teeth, and dimensions to ensure proper engagement with the chain.
  • 2. Quality: Use high-quality replacement sprockets made from durable materials to withstand the rigors of the application and provide long-lasting performance.
  • 3. Inspection: Take this opportunity to inspect the entire conveyor system, including the chain and other sprockets. Replace any additional components that show signs of wear or damage.
  • 4. Alignment and Tensioning: After replacing the idler sprockets, recheck the alignment and tension of the conveyor chain to ensure it operates smoothly.

Regular maintenance and prompt replacement of worn-out idler sprockets are essential to keep the conveyor system running efficiently and to extend its lifespan.

idler sprocket

Can idler sprockets be used in food processing and packaging conveyors?

Yes, idler sprockets can be used in food processing and packaging conveyors. However, when using idler sprockets in such applications, there are several important considerations to ensure compliance with food safety regulations and maintain hygienic conditions:

  1. Material Selection: Choose idler sprockets made from food-grade materials that are approved for use in food processing environments. Stainless steel is a common choice due to its corrosion resistance and ease of cleaning.
  2. Sanitary Design: Look for idler sprockets with a sanitary design that minimizes crevices and hard-to-clean areas where food particles or contaminants could accumulate.
  3. Easy Disassembly: Select idler sprockets that can be easily disassembled for thorough cleaning and sanitation during routine maintenance.
  4. Food-safe Lubricants: Use food-grade lubricants on the idler sprockets to ensure that there is no contamination of the food product.
  5. Clean-in-Place (CIP) Systems: If possible, consider using idler sprockets that are compatible with Clean-in-Place (CIP) systems to facilitate efficient and effective cleaning of the conveyor.
  6. Regular Cleaning and Inspection: Implement a regular cleaning and inspection schedule for the idler sprockets to maintain cleanliness and identify any signs of wear or damage that may require attention.
  7. Compliance: Ensure that the idler sprockets and the entire conveyor system comply with relevant food safety standards and regulations, such as those set by the Food and Drug Administration (FDA) or other local health authorities.
  8. Training: Provide proper training to personnel working with the conveyor system to ensure they understand the importance of food safety and the correct procedures for maintaining a hygienic environment.
  9. Traceability: If applicable, choose idler sprockets from manufacturers that provide traceability of their materials and production processes to meet food safety requirements.

By adhering to these considerations, idler sprockets can be used effectively and safely in food processing and packaging conveyors, helping to maintain the quality and integrity of food products while complying with food safety standards.

idler sprocket

What is an idler sprocket, and what is its role in power transmission systems?

An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.

The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.

Key roles of an idler sprocket in power transmission systems include:

  • Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
  • Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
  • Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
  • Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
  • Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.

Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.

China Good quality Stainless Steel Cast Iron Chain Plate Wheel Roller Drive Conveyor Plastic Finished Bore Idler Bushing Taper Lock Qd Sprocket  China Good quality Stainless Steel Cast Iron Chain Plate Wheel Roller Drive Conveyor Plastic Finished Bore Idler Bushing Taper Lock Qd Sprocket
editor by CX 2023-08-21

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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