China factory OEM Stainless Steel 304 316 ANSI 25 35 40 50 60 80 100 120 160 Single Duplex Triplex Idler Roller Chain CZPT Sprocket

Product Description

 

Product Description

DIN Standard Industrial Sprocket

Bore

Finished bore, Precossing bore, Taper bore 

Color

Nature steel or black

Standard

ANSI, DIN, ISO

Type

Simplex, Duplex, Triplex

Surface treatment

Black oxide, Zinc plated

Heat treatment

High Frenquency Quenching

Detailed Photos

1.Chain used

HRSY sprocketes are manufactured with a tooth profile and dimensional precision to bring out the maximum performance of the chain you will use.

2. Number of teeth

HRSY sprockets are available with small and large numbers of teeth to match your usage conditions.

Single pitch sprocket

Double pitch sprocket

*Chain matched:35(06C) /06BTeeth:from 9-120

*Chain matched:40(08A) /08BTeeth:from 9-120

*Chain matched:50(10A) /10BTeeth:from 9-120

*Chain matched:60(12A) /12BTeeth:from 9-120

*Chain matched:80(16A) /16B Teeth:from 9-120

*Chain matched:100(20A)/20B Teeth:from 9-120

*Chain matched:120(24A) /24B Teeth:from 9-120

*Chain matched:140(28A) /28B Teeth:from 9-120

*Chain matched:160(32A) /32B Teeth:from 9-120

*Chain matched:200(40A) /40B Teeth:from 9-120

*P=25.4mm Teeth:from 7-100

 

*P=31.8mm Teeth:from 7-100

 

*P=38.1mm Teeth:from 7-100

 

*P=50.8mm Teeth:from 7-100

 

*P=63.5mm Teeth:from 7-100

3. Consturction

A type        B type      C type    SD type

 

4. Material

Carbon Steel, Stainless Steel,Aluminum, Nylon, POM, Copper, Brass,42CrMo,40Cr,A3 and so on.

5. Bore

Pilot bore, finished bore, taper bore, bearing hole and special bore

6. Treatment

Heat Treatment: Hardening and Tempering, High Frequency Quenching, Carburizing Quenching and so on.

 

Surface Treatment: Zinc Plating, Chrome plated, Black oxide Treatment, Spray Paint, Mirror Finish, Sand-blasting and so on.

 

Packaging & Shipping

 

Company Profile

ZheJiang Haorongshengye Electrical Equipment Co., Ltd.

1. Was founded in 2008
2. Our Principle:

“Credibility Supremacy, and Customer First”
3. Our Promise:

“High quality products, and Excellent Service”
4. Our Value:

“Being Honesty, Doing the Best, and Long-lasting Development”
5. Our Aim:

“Develop to be a leader in the power transmission parts industry in the world”
 

6.Our services:

1).Competitive price

2).High quality products

3).OEM service or can customized according to your drawings

4).Reply your inquiry in 24 hours

5).Professional technical team 24 hours online service

6).Provide sample service

Main products

Machines

 

Exbihition

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Standard Or Nonstandard: Nonstandard
Application: Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China factory OEM Stainless Steel 304 316 ANSI 25 35 40 50 60 80 100 120 160 Single Duplex Triplex Idler Roller Chain CZPT Sprocket

idler sprocket

What are the signs of wear and tear in idler sprockets, and how can I identify them?

Identifying signs of wear and tear in idler sprockets is crucial for maintaining a conveyor system’s efficiency and preventing potential breakdowns. Here are some common signs of wear and tear to look for:

  • 1. Excessive Wear: Check for signs of wear on the tooth surface of the idler sprocket. If the teeth appear worn down, flattened, or have sharp edges, it’s an indication that the sprocket is wearing out.
  • 2. Deformation: Look for any signs of bending, warping, or distortion in the sprocket’s body. Deformed idler sprockets can lead to misalignment and chain engagement issues.
  • 3. Chain Damage: Inspect the conveyor chain for any signs of damage, such as elongation or uneven wear. Worn-out sprockets can accelerate chain wear and vice versa.
  • 4. Noise and Vibration: Unusual noise or vibration during conveyor operation can be indicative of misaligned or worn sprockets.
  • 5. Material Buildup: Accumulation of debris, dirt, or material on the sprocket’s teeth can lead to accelerated wear. Clean idler sprockets regularly to prevent material buildup.
  • 6. Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth, it suggests that the sprocket may be worn or damaged.

To identify these signs of wear and tear, perform routine inspections of the conveyor system. Regular maintenance and visual checks can help detect early signs of sprocket wear and allow for timely replacement. Additionally, monitoring the system for unusual noises or vibrations during operation can also help identify potential issues with the idler sprockets.

When signs of wear and tear are detected, replace the idler sprockets promptly to avoid further damage to the conveyor chain and maintain the system’s overall efficiency.

idler sprocket

Can idler sprockets be used in food processing and packaging conveyors?

Yes, idler sprockets can be used in food processing and packaging conveyors. However, when using idler sprockets in such applications, there are several important considerations to ensure compliance with food safety regulations and maintain hygienic conditions:

  1. Material Selection: Choose idler sprockets made from food-grade materials that are approved for use in food processing environments. Stainless steel is a common choice due to its corrosion resistance and ease of cleaning.
  2. Sanitary Design: Look for idler sprockets with a sanitary design that minimizes crevices and hard-to-clean areas where food particles or contaminants could accumulate.
  3. Easy Disassembly: Select idler sprockets that can be easily disassembled for thorough cleaning and sanitation during routine maintenance.
  4. Food-safe Lubricants: Use food-grade lubricants on the idler sprockets to ensure that there is no contamination of the food product.
  5. Clean-in-Place (CIP) Systems: If possible, consider using idler sprockets that are compatible with Clean-in-Place (CIP) systems to facilitate efficient and effective cleaning of the conveyor.
  6. Regular Cleaning and Inspection: Implement a regular cleaning and inspection schedule for the idler sprockets to maintain cleanliness and identify any signs of wear or damage that may require attention.
  7. Compliance: Ensure that the idler sprockets and the entire conveyor system comply with relevant food safety standards and regulations, such as those set by the Food and Drug Administration (FDA) or other local health authorities.
  8. Training: Provide proper training to personnel working with the conveyor system to ensure they understand the importance of food safety and the correct procedures for maintaining a hygienic environment.
  9. Traceability: If applicable, choose idler sprockets from manufacturers that provide traceability of their materials and production processes to meet food safety requirements.

By adhering to these considerations, idler sprockets can be used effectively and safely in food processing and packaging conveyors, helping to maintain the quality and integrity of food products while complying with food safety standards.

idler sprocket

Can you explain the function of an idler sprocket in conjunction with the chain or belt?

An idler sprocket plays a crucial role in power transmission systems, working in conjunction with the chain or belt to ensure efficient and reliable operation. Its main function is to guide and support the chain or belt as it transfers power from the driving sprocket to the driven sprocket.

The function of an idler sprocket includes:

  • Tension Control: An idler sprocket helps to maintain the proper tension in the chain or belt. It prevents slack and ensures that the chain or belt remains tight throughout the transmission process. Proper tension is essential for preventing slip and ensuring power is transferred smoothly.
  • Alignment: Idler sprockets assist in aligning the chain or belt, keeping it in the correct position on the sprockets. Proper alignment is crucial to prevent premature wear and reduce the risk of chain or belt disengagement.
  • Directional Changes: In certain applications, the idler sprocket can redirect the path of the chain or belt. It allows the power transmission system to navigate around obstacles or change directions as required by the machinery layout.
  • Reducing Load on Bearings: By guiding the chain or belt, idler sprockets help reduce the load on the bearings of driving and driven sprockets. This can lead to increased bearing life and reduced maintenance needs.
  • Compensation for Misalignment: If there is slight misalignment between the driving and driven sprockets, the idler sprocket can help compensate for it, ensuring that the chain or belt remains properly engaged.

The correct positioning and installation of idler sprockets are critical to achieving optimal performance in power transmission systems. They are commonly used in conveyor systems, material handling equipment, industrial machinery, and various other applications where efficient power transfer is essential.

China factory OEM Stainless Steel 304 316 ANSI 25 35 40 50 60 80 100 120 160 Single Duplex Triplex Idler Roller Chain CZPT Sprocket  China factory OEM Stainless Steel 304 316 ANSI 25 35 40 50 60 80 100 120 160 Single Duplex Triplex Idler Roller Chain CZPT Sprocket
editor by CX 2023-10-03

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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