China factory OEM Special Design Plastic Idler Chain Sprockets with Bearings for Industry

Product Description

OEM Special Design Plastic Idler sprockets with Bearings for Industry 

Product Details

Products Type

We can custom shape,size,color material and quantity for plastic gear as your requirment.

Products Specification
1. Various hardness for your choice.
2. Good abrasion, heat and oil resistance.
3. Good anti-aging performance and gas tightness.
4. Ease of bonding to other material.
5. Excellent oxygen and CZPT resistance.
6. Non-flammable,self-extinguish.  

Material PA,PA6,PA66,PP,PE,LDPE,HDPE,UWHDPE,PTFE,POM,ABS,or Custom Compound
(Any custom compound plastic is available)
Size According to samples or drawings
Color Black,white,red,green,transparent or any color according to Pantone colors
Finish High Gloss,Fine Grain,Electroplating,Painting,Printing,Texture etc,or as request
Type Round,square,rectangular,or any nonstandard shape as request
Logo Debossed,embossed,printed logo or as request

Our Advantage: 

Comprehensive Materials
Stock more than 50+ types of material, CZPT is able to supply all the most common plastic and rubber material in the market. We also provide material modification services for unique using environments.

Considerate Service
Our engineers will 24/7 work with you throughout the course of your project, Together, we will discuss your unique design and help you optimize the parts, and also provide DFM reports if required, all is free.

Reasonable Price
Our quote includes real-time pricing and design analysis. We evaluate your 3D CAD and help identify any features that may pose challenges during the molding process, Ensure that each quote is Well-founded.

Quality control Departments
ISO and SGS certified manufacturer has professional quality control departments. Strictly inspect every process of mold and production, each problem can be traced back. Reduce error correction time and defective rate as low as 1%
 

Our Factory

Customization Capabilities

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Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Samples:
US$ 999/Piece
1 Piece(Min.Order)

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Order Sample

For sample price, package information, and logisti
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China factory OEM Special Design Plastic Idler Chain Sprockets with Bearings for Industry

idler sprocket

How do I properly install and align idler sprockets for optimal performance?

Proper installation and alignment of idler sprockets are essential for ensuring optimal performance and longevity in conveyor systems. Here are the steps to properly install and align idler sprockets:

  1. 1. Pre-Installation Planning: Before installation, carefully review the conveyor system layout and design to determine the correct locations for the idler sprockets. Consider factors such as the chain pitch, tension requirements, and direction changes in the conveyor path.
  2. 2. Choose the Right Sprockets: Select idler sprockets that match the chain pitch and are designed for the specific conveyor application. Ensure that the sprockets are made from high-quality materials to withstand the operating conditions.
  3. 3. Mounting: Ensure that the idler sprockets are securely mounted to their respective shafts or bearings. Use appropriate mounting hardware and torque the fasteners to the manufacturer’s specifications.
  4. 4. Alignment: Proper alignment of idler sprockets is crucial for smooth chain operation. Align the idler sprockets with the drive sprockets and other idler sprockets to avoid lateral movement of the chain. Misaligned sprockets can lead to premature wear and reduced efficiency.
  5. 5. Tensioning: Establish the correct tension in the conveyor chain by adjusting the position of the idler sprockets. Proper tensioning ensures proper engagement with the drive sprocket and prevents chain slippage or skipping.
  6. 6. Lubrication: Apply appropriate lubrication to the idler sprocket bearings regularly to reduce friction and wear. The frequency of lubrication depends on the operating conditions and the manufacturer’s recommendations.
  7. 7. Regular Inspection: Periodically inspect the idler sprockets for signs of wear, damage, or misalignment. Replace any worn or damaged sprockets promptly to prevent further issues in the conveyor system.

Following these steps will help ensure that idler sprockets function effectively and contribute to the overall efficiency and reliability of the conveyor system.

idler sprocket

How do I identify signs of wear, fatigue, or damage in idler sprockets, and when should they be replaced?

Regular inspection of idler sprockets is crucial to identify signs of wear, fatigue, or damage that could lead to reduced performance or potential failure. Here are some indicators to look for and guidelines on when to replace idler sprockets:

  • Visible Wear: Check the teeth of the sprockets for signs of wear. Excessive wear will cause the teeth to become narrower and may lead to improper engagement with the chain or belt.
  • Deformation: Look for any signs of bending, warping, or deformation of the sprocket body. Deformation can affect the alignment and cause premature wear.
  • Cracks or Fractures: Inspect the entire sprocket for any cracks or fractures, especially around the keyway or mounting holes. Cracks can lead to catastrophic failure and should be addressed immediately.
  • Abnormal Noise: Unusual noises during operation, such as clicking or grinding, may indicate sprocket damage or misalignment.
  • Loose Set Screws or Key: Check that all set screws and keys are properly tightened. Loose fasteners can lead to misalignment and damage.
  • Excessive Chain or Belt Wear: If the chain or belt shows signs of accelerated wear, it may be due to a worn idler sprocket. Inspect the sprocket for corresponding wear patterns.
  • Regular Maintenance Schedule: Implement a regular maintenance schedule that includes visual inspections of the idler sprockets. The frequency of inspections may vary based on the application and operating conditions.
  • Replacement Guidelines: As a general rule, idler sprockets should be replaced if the wear or damage exceeds 10% of the tooth thickness or if cracks or fractures are detected. It is essential to follow the manufacturer’s recommendations for replacement intervals and to replace idler sprockets as needed to prevent unexpected failures.

By proactively identifying signs of wear, fatigue, or damage and promptly replacing worn or damaged idler sprockets, you can ensure the reliable and safe operation of your conveyor system and extend the overall lifespan of the sprockets and the conveyor components.

idler sprocket

What is an idler sprocket, and what is its role in power transmission systems?

An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.

The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.

Key roles of an idler sprocket in power transmission systems include:

  • Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
  • Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
  • Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
  • Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
  • Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.

Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.

China factory OEM Special Design Plastic Idler Chain Sprockets with Bearings for Industry  China factory OEM Special Design Plastic Idler Chain Sprockets with Bearings for Industry
editor by CX 2024-03-07

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of idler sprockets.

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