China factory Mighty Idler Sprocket and 06b 08b Sprocket with Tooth Heat Treatment for Roller Chain

Product Description

Product Name Sprocket Place of origin China
Brand Mighty  Material 304 Stainless Steel ,Steel
Bore Type Pilot Bore,finished bore with keyway Surface treatment Blacking,Tooth heat treatment

  

Main Products:

Timing belt pulleys, timing bars, timing belt clamping plates.

Locking elements and shrink discs: could be alternative for Ringfeder, Sati, Chiaravalli, BEA, KBK, Tollok, etc.

V belt pulleys and taper lock bush.

Sprockets, idler, and plate wheels.

Gears and racks: spur gear, helical gear, bevel gear, worm gear, gear rack.

Shaft couplings: miniature coupling, curved tooth coupling, chain coupling, HRC coupling, NM coupling, FCL coupling, GE coupling, rigid and flexible coupling, jaw coupling, disc coupling, multi-beam coupling, universal joint, torque limiter, shaft collars.

Forging, Casting, Stamping Parts.
Other customized power transmission products and Machining Parts (OEM).

Advantage:

1. Factory directly supply ,  we  can continue to provide a stable supply                                        
2. Many years manufacture experience , top quality guaranteed by skilled workers, managing system and status of  facilities.
3. Competitive and reasonable price 
4. OEM service, we can do as your drawings or samples 
5. Quality Guarantee, 100% inspect before delivery
6. Good after-sale service, Our wokers are all professional and all can speak English. 
7. Timely delivery,  We have many long cooperation supplier. supply ONE-STOP service
8. High-tech CNC Machines
9. Independent Engineering Department

10.Kinds of surface treatment—Zinc Plating, Powder Coating, Anodizing, Chrome Plate, RoHs .etc .

      

 

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Cast Steel
Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China factory Mighty Idler Sprocket and 06b 08b Sprocket with Tooth Heat Treatment for Roller Chain

idler sprocket

What are the maintenance requirements for idler sprockets to ensure smooth operation?

Maintaining idler sprockets is crucial to ensure smooth and reliable conveyor operation. Proper maintenance helps extend the sprockets’ lifespan, reduce downtime, and prevent costly breakdowns. Here are some essential maintenance requirements for idler sprockets:

  • Regular Inspection: Conduct routine inspections of the idler sprockets to check for signs of wear, damage, or misalignment. Inspect the teeth, bore, and hub for any abnormalities.
  • Lubrication: Proper lubrication is vital for reducing friction and wear between the sprocket’s teeth and the conveyor chain. Use a recommended lubricant that matches the sprocket and chain type. Lubrication frequency may vary depending on the operating conditions.
  • Cleaning: Keep the idler sprockets clean and free from debris, dust, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surface.
  • Alignment: Ensure proper alignment of the idler sprockets with the conveyor chain. Misalignment can lead to uneven wear, increased friction, and premature failure. Use alignment tools to adjust the sprockets as needed.
  • Tension: Maintain the correct tension in the conveyor chain to prevent slippage and excessive load on the idler sprockets. Follow the manufacturer’s guidelines for chain tensioning.
  • Replacement: Monitor the wear of the idler sprockets regularly. If the sprockets show signs of significant wear, damage, or tooth deformation, consider replacing them promptly to avoid potential chain slippage and system disruptions.
  • Environment: Take into account the operating environment when performing maintenance. In harsh or corrosive environments, consider using sprockets made from materials that offer better resistance to environmental conditions.

Adhering to a well-structured maintenance schedule and following the manufacturer’s guidelines for lubrication and inspection can significantly increase the reliability and longevity of idler sprockets, ensuring smooth and efficient conveyor operation.

idler sprocket

How do I prevent chain or belt slippage and skipping issues with idler sprockets?

To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:

  • Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
  • Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
  • Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
  • Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
  • Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
  • Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
  • Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.

By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.

idler sprocket

What is an idler sprocket, and what is its role in power transmission systems?

An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.

The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.

Key roles of an idler sprocket in power transmission systems include:

  • Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
  • Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
  • Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
  • Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
  • Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.

Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.

China factory Mighty Idler Sprocket and 06b 08b Sprocket with Tooth Heat Treatment for Roller Chain  China factory Mighty Idler Sprocket and 06b 08b Sprocket with Tooth Heat Treatment for Roller Chain
editor by CX 2023-09-28

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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