China Custom Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Product Description

Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

Standard sprockets:

European standard sprockets

DIN stock bore sprockets & plateheels

03B-1 04B-1 05B-1-2 06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3
28B-1-2-3 32B-1-2-3

03A-1 04A-1 05A-1-2 06A-1-2-3 081A-1 083A-1/084A-1 085A-1 086A-1 08A-1-2-3 10A-1-2-3 12A-1-2-3 16A-1-2-3 20A-1-2-3 24A-1-2-3
28A-1-2-3 32A-1-2-3

DIN finished bore sprockets

06B-1 08B-1 10B-1 12B-1 16B-1 20B-1

stainless steel sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

taper bore sprockets

3/8″×7/32″ 1/2″×5/16″ 5/8″×3/8″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

cast iron sprockets

06B-1-2-3 081B-1 083B-1/084B-1 085B-1 086B-1 08B-1-2-3 10B-1-2-3 12B-1-2-3 16B-1-2-3 20B-1-2-3 24B-1-2-3

platewheels for conveyor chain

20×16mm 30×17.02mm P50 P75 P100

table top wheels

P38.1

idler sprockets with ball bearing

8×1/8″ 3/8″×7/32″ 1/2″×1/8″ 1/2″×3/16″ 1/2″×5/16″ 5/8″×3/8″ 5/8″×3/8″ 5/8″×3/8″ 3/4″×7/16″ 3/4″×7/16″ 1″×17.02mm 1 1/4″×3/4″

double simplex sprockets

06B-1 08B-1 10B-1 12B-1 16B-1

American standard sprockets

ASA stock bore sprockets

-2 35-3 -2 40-3 50 50-2-50-3 60 60-2 60-3 80-80-2 80-3 100 100-2 100-3 120 120-2 120-3 140 140-2 160 160-2 180 200
200-2 240

finished bore sprockets

stainless steel sprockets

60

double single sprockets&single type Csprockets

taper bore sprockets

35 35-2 -2 50 50-2 60 60-2 80 80-2

double pitch sprockets

2040/2042 2050/2052 2060/2062 2080/2082

sprockets with split taper bushings

40-2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 120 120-2

sprockets with QD bushings

35 35-1 35-2 -2 40-3 50 50-2 50-3 60 60-2 60-3 80 80-2 80-3 100 100-2 100-3

Japan standard sprockets

JIS stock sprockets

140 160

finished bore sprockets

FB25B FB35B FB40B FB50B FB60B FB80B FB100B FB120B

double single sprockets

40SD 50SD 60SD 80SD 100SD

double pitch sprockets

speed-ratio sprockets

C3B9N C3B10N C4B10N C4B11 C4B12 C5B10N C5B11 C5B12N C6B10N C6B11 C6B12

idler sprockets

35BB20H 40BB17H 40BB18H 50BB15H 50BB17H 60BB13H 60BB15H 80BB12H

table top sprockets

P38.1

 

Customization process :

1.Provide documentation: CAD, DWG, DXF, PDF,3D model ,STEP, IGS, PRT
2.Quote: We will give you the best price within 24 hours
3.Place an order: Confirm the cooperation details and CZPT the contract, and provide the labeling service
4.Processing and customization: Short delivery time

Related products:

 

Our Factory

If you need to customize transmission products,
please click here to contact us!

Chain Sprockets:

 

Company Information:

 

 

 

 

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Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: Custom Made
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Custom Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket

idler sprocket

What are the signs of wear and tear in idler sprockets, and how can I identify them?

Identifying signs of wear and tear in idler sprockets is crucial for maintaining a conveyor system’s efficiency and preventing potential breakdowns. Here are some common signs of wear and tear to look for:

  • 1. Excessive Wear: Check for signs of wear on the tooth surface of the idler sprocket. If the teeth appear worn down, flattened, or have sharp edges, it’s an indication that the sprocket is wearing out.
  • 2. Deformation: Look for any signs of bending, warping, or distortion in the sprocket’s body. Deformed idler sprockets can lead to misalignment and chain engagement issues.
  • 3. Chain Damage: Inspect the conveyor chain for any signs of damage, such as elongation or uneven wear. Worn-out sprockets can accelerate chain wear and vice versa.
  • 4. Noise and Vibration: Unusual noise or vibration during conveyor operation can be indicative of misaligned or worn sprockets.
  • 5. Material Buildup: Accumulation of debris, dirt, or material on the sprocket’s teeth can lead to accelerated wear. Clean idler sprockets regularly to prevent material buildup.
  • 6. Chain Skipping: If the chain frequently skips or jumps over the sprocket teeth, it suggests that the sprocket may be worn or damaged.

To identify these signs of wear and tear, perform routine inspections of the conveyor system. Regular maintenance and visual checks can help detect early signs of sprocket wear and allow for timely replacement. Additionally, monitoring the system for unusual noises or vibrations during operation can also help identify potential issues with the idler sprockets.

When signs of wear and tear are detected, replace the idler sprockets promptly to avoid further damage to the conveyor chain and maintain the system’s overall efficiency.

idler sprocket

Are there any safety considerations when working with idler sprockets?

Yes, there are several safety considerations to keep in mind when working with idler sprockets:

  1. Lockout/Tagout: Before performing any maintenance or inspection on the conveyor system, make sure to follow proper lockout/tagout procedures. This involves disconnecting power sources and using lockout/tagout devices to prevent accidental startup.
  2. Guarding: Ensure that all idler sprockets are properly guarded to prevent access to moving parts. Guards should be securely in place and designed to prevent any contact with the sprocket and chain or belt.
  3. Personal Protective Equipment (PPE): When working with idler sprockets or conveyor systems, appropriate personal protective equipment such as safety glasses, gloves, and safety shoes should be worn to protect against potential hazards.
  4. Training: Only trained and authorized personnel should be allowed to work on or around conveyor systems. Proper training is essential to understand the potential risks and safe procedures for maintenance and operation.
  5. Maintain Cleanliness: Keep the area around the idler sprockets clean and free of debris. Accumulated material can pose a slipping hazard and may interfere with the proper functioning of the conveyor system.
  6. Inspect Regularly: Conduct regular inspections of the idler sprockets and the entire conveyor system to identify any signs of wear, damage, or misalignment. Address any issues promptly to prevent accidents and avoid further damage to the equipment.
  7. Follow Manufacturer Guidelines: Adhere to the manufacturer’s guidelines for installation, maintenance, and operation of the idler sprockets and the conveyor system. Manufacturers often provide specific safety recommendations that should be followed to ensure safe and efficient operation.
  8. Proper Lifting Techniques: When handling heavy idler sprockets or other conveyor components, use proper lifting techniques and equipment to prevent injuries.
  9. Emergency Stop: Make sure the conveyor system is equipped with emergency stop devices, and all personnel are aware of their location and operation.

By following these safety considerations and best practices, you can help prevent accidents and create a safer working environment when working with idler sprockets and conveyor systems.

idler sprocket

What is an idler sprocket, and what is its role in power transmission systems?

An idler sprocket is a specialized type of sprocket that does not connect directly to a power source like a motor or engine. Instead, its primary function is to guide and maintain tension in the chain or belt of a power transmission system.

The role of an idler sprocket is to route the chain or belt around obstacles or to change the direction of the power transmission. It does not transmit power itself, but it helps to ensure that the power is effectively transferred from the driving sprocket to the driven sprocket.

Key roles of an idler sprocket in power transmission systems include:

  • Chain or Belt Tensioning: An idler sprocket helps to maintain the proper tension in the chain or belt, which is crucial for preventing slack and ensuring smooth power transmission.
  • Chain/Belt Direction Change: In some systems, the idler sprocket is used to change the direction of the chain or belt to suit the layout of the machinery or equipment.
  • Alignment: Idler sprockets play a vital role in aligning the chain or belt and keeping it on track, reducing the risk of misalignment-related issues such as premature wear and noise.
  • Reduction of Wear: By guiding the chain or belt along the proper path, idler sprockets can reduce wear on both the power transmission components and the machinery they operate.
  • Compensation for Misalignment: In situations where the driving and driven sprockets are misaligned, idler sprockets can help to compensate for the misalignment and maintain proper chain or belt tension.

Idler sprockets are commonly used in conveyor systems, material handling equipment, and various industrial machinery. They are designed to be durable and low-maintenance, ensuring reliable operation of the power transmission system over an extended period.

China Custom Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket  China Custom Welded Metric Roller Drive Conveyor Chain CZPT Plastic Stainless Steel Duplex Cast Iron Plate Flat Top Finished Bore Idler Bushed Taper Lock Qd Sprocket
editor by CX 2024-01-08

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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