China Custom High Quality Advanced Design Ball Bearing Idler Sprocket Made to Drawing

Product Description

ZHangZhoug CZPT Machinery Co., Ltd
(DIN/ANSI/JIS Standard or made to drawing)
Product Description:

ZHangZhoug CZPT Machinery Co., Ltd. Is the vice chairman of chain Transmission Branch of China Machinery General parts Industry Association and a member of China chain Transmission Standardization Technical Committee.

Founded in 1954, mainly engaged in sprocket, gear, timing belt pulley, coupling production and sales, It is a large sprocket manufacturing enterprise in China, and it is also 1 of the largest standard sprocket manufacturers in the world at present. The product structure of the company has been developed from the single pattern of standard sprocket to non-standard transmission parts. Products are mainly sold in North America, South America, Europe, Africa and Japan, South Korea, the Middle East, Russia and Southeast Asia and other countries and regions, sales network all over the world.

The company has passed ISO 9002 quality assurance system certification for the first time in 1999, ISO9001: 2000 quality management system certification in 2003, ISO/TS16949 quality management system certification for the first time in 2009, ISO14001: 2004 environmental management system certification for the first time in 2571, ISO14001: 2015 environmental management system certification for 2017, and ISO9001: 2015 and IATF16949: 2016 quality management system certification for 2018. It lays a CZPT foundation for perfecting the internal management of the enterprise and opening up the external market.

The company adheres to the business philosophy of “Quality is life, technology is physique, delivery is moral, quantity is credit, service is kindred, cost is lifetime”, implementing “innovation-driven, twinning integration” upgrading strategy, promoting chain transmission products to excellence, and making every effort to create “harmonious cenfit, good quality cenfit, hundred years of cenfit”

Standard Or Nonstandard: Standard
Application: Motor, Machinery, Marine, Agricultural Machinery, Car
Hardness: Soft Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Spur Gear
Material: C45
Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Custom High Quality Advanced Design Ball Bearing Idler Sprocket Made to Drawing

idler sprocket

Can idler sprockets be customized or modified for specific conveyor or chain systems?

Yes, idler sprockets can be customized or modified to fit specific conveyor or chain systems. Conveyor systems often vary in design, size, and application, which may require sprockets with unique specifications.

When it comes to customization, there are several aspects of idler sprockets that can be tailored to meet specific requirements:

  • 1. Tooth Configuration: The number and profile of the teeth on the sprocket can be customized to match the specific chain pitch and design. Different chain types, such as roller chains or engineering class chains, may require different tooth profiles.
  • 2. Bore Size: The bore size of the idler sprocket can be modified to fit the conveyor system’s shaft diameter. This ensures a secure and precise fit on the shaft.
  • 3. Material Selection: Idler sprockets can be made from various materials, such as steel, stainless steel, or plastic, depending on the application’s requirements. For example, stainless steel sprockets are ideal for corrosive environments.
  • 4. Coatings and Finishes: Coatings or finishes can be applied to the sprocket’s surface to enhance its wear resistance, reduce friction, or provide protection against harsh conditions.
  • 5. Hub Configuration: The hub design can be customized to accommodate specific mounting arrangements and space constraints.

Working with a reputable sprocket manufacturer or supplier is essential to ensure proper customization. They can assist in understanding the conveyor system’s specifications and recommending the appropriate modifications for the idler sprockets.

Customized idler sprockets offer improved performance, increased efficiency, and reduced wear on both the sprockets and the conveyor chain, leading to longer equipment life and reduced downtime.

idler sprocket

How do I prevent chain or belt slippage and skipping issues with idler sprockets?

To prevent chain or belt slippage and skipping issues with idler sprockets, it’s important to follow these best practices:

  • Proper Tension: Ensure that the chain or belt is tensioned correctly. Insufficient tension can lead to slippage, while excessive tension can cause premature wear on the sprockets and other components.
  • Quality Sprockets: Use high-quality idler sprockets that are designed for the specific application. Cheap or poorly-made sprockets may have inconsistent tooth profiles, leading to slippage issues.
  • Correct Alignment: Properly align the idler sprockets with the driver and driven sprockets. Misalignment can cause the chain or belt to ride up on the teeth, resulting in slippage.
  • Regular Inspection: Regularly inspect the sprockets and chain or belt for signs of wear or damage. Replace any worn-out components promptly to prevent slippage and further damage.
  • Lubrication: Ensure that the chain or belt is adequately lubricated to reduce friction and minimize the chances of slippage.
  • Clean Environment: Keep the conveyor or power transmission system clean and free from debris, as foreign particles can interfere with the sprocket-to-chain/belt engagement, leading to slippage.
  • Correct Chain or Belt Selection: Choose the appropriate type and size of chain or belt for the application. Using the wrong type can result in compatibility issues and slippage.

By following these guidelines, you can help prevent chain or belt slippage and skipping issues with idler sprockets, ensuring smooth and efficient operation in your power transmission or conveyor system.

idler sprocket

How do I choose the right size and pitch of an idler sprocket for my machinery?

Choosing the right size and pitch of an idler sprocket is crucial to ensure proper functioning and efficiency of your machinery’s power transmission system. Here are the steps to help you select the appropriate idler sprocket:

  1. Identify Your Machinery’s Requirements: Determine the specific requirements of your machinery, such as the type of chain or belt being used, the desired speed ratio, and the power transmission capacity needed.
  2. Understand the Sprocket Parameters: Familiarize yourself with the key sprocket parameters, such as the number of teeth, pitch diameter, bore size, and width between the sprocket plates.
  3. Check Manufacturer’s Recommendations: Refer to the machinery’s manual or consult with the sprocket manufacturer for their recommendations on suitable idler sprocket sizes and pitches for your application.
  4. Calculate the Pitch Diameter: Use the chain or belt pitch and the desired speed ratio to calculate the pitch diameter of the idler sprocket. The pitch diameter is critical for maintaining the proper chain or belt engagement.
  5. Consider the Material and Construction: Select an idler sprocket made from durable materials that can withstand the operating conditions of your machinery. Common materials include steel, stainless steel, and plastic.
  6. Verify the Bore Size: Ensure that the bore size of the idler sprocket matches the diameter of your machinery’s shaft to achieve a secure fit.
  7. Check for Alignment: Properly align the idler sprocket with the drive sprocket to prevent premature wear and ensure smooth power transmission.
  8. Perform Regular Maintenance: Regularly inspect and lubricate the idler sprocket to keep it in optimal working condition and extend its lifespan.

By following these steps and considering the specific requirements of your machinery, you can select the right size and pitch of an idler sprocket that will enhance the overall performance and reliability of your power transmission system.

China Custom High Quality Advanced Design Ball Bearing Idler Sprocket Made to Drawing  China Custom High Quality Advanced Design Ball Bearing Idler Sprocket Made to Drawing
editor by CX 2023-08-31

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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