China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

Product Description

Business type

Manufacturer & Exporter

Main export market

Europe, North and South America, Southeast Asia, Oceania, Middle East, Africa

Material

Alloy Steel, Carbon Steel, Stainless Steel,Aluminum, Copper, Brass

Manufacturing method

Forged and then machined, hobbed, if need can also weld

Heat treatment

Hardening and Tempering, High Frequency Quenching, Carburizing Quenching

Surface treatment

Oxide black, Galvanized, Nickel plated, Chrome plated,Painted and so on

Model

ANSI: 25/35/41/40/50/60/80/100/120/140/160/180/200/240

DIN/ISO:04C/06C/085/08A/10A/12A/16A/20A/24A/28A/32A/36A/40A/48A

DIN/ISO:04B/05B/06B/08B/10B/12B/16B/20B/24B/28B/32B/36B/40B/48B

Process

Forging, Hobbing, Precision machining

Teeth

8T-100T

Type

Type A sprockets :Plate (without Hub)

Type B sprockets:One side with hub

Type C sprockets: Double side with hub

Finished bore sprockets:With the inner hole ,keyway and screw

1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements

We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.


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Standard Or Nonstandard: Standard
Application: Motor, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Samples:
US$ 35/kg
1 kg(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets

idler sprocket

What are the maintenance requirements for idler sprockets to ensure smooth operation?

Maintaining idler sprockets is crucial to ensure smooth and reliable conveyor operation. Proper maintenance helps extend the sprockets’ lifespan, reduce downtime, and prevent costly breakdowns. Here are some essential maintenance requirements for idler sprockets:

  • Regular Inspection: Conduct routine inspections of the idler sprockets to check for signs of wear, damage, or misalignment. Inspect the teeth, bore, and hub for any abnormalities.
  • Lubrication: Proper lubrication is vital for reducing friction and wear between the sprocket’s teeth and the conveyor chain. Use a recommended lubricant that matches the sprocket and chain type. Lubrication frequency may vary depending on the operating conditions.
  • Cleaning: Keep the idler sprockets clean and free from debris, dust, and contaminants. Regular cleaning helps prevent abrasive particles from causing premature wear on the sprocket surface.
  • Alignment: Ensure proper alignment of the idler sprockets with the conveyor chain. Misalignment can lead to uneven wear, increased friction, and premature failure. Use alignment tools to adjust the sprockets as needed.
  • Tension: Maintain the correct tension in the conveyor chain to prevent slippage and excessive load on the idler sprockets. Follow the manufacturer’s guidelines for chain tensioning.
  • Replacement: Monitor the wear of the idler sprockets regularly. If the sprockets show signs of significant wear, damage, or tooth deformation, consider replacing them promptly to avoid potential chain slippage and system disruptions.
  • Environment: Take into account the operating environment when performing maintenance. In harsh or corrosive environments, consider using sprockets made from materials that offer better resistance to environmental conditions.

Adhering to a well-structured maintenance schedule and following the manufacturer’s guidelines for lubrication and inspection can significantly increase the reliability and longevity of idler sprockets, ensuring smooth and efficient conveyor operation.

idler sprocket

How do I calculate the required torque and power for an idler sprocket setup?

Calculating the required torque and power for an idler sprocket setup involves considering several factors, such as the conveyor system’s design, the weight of the conveyed material, the conveyor speed, and the efficiency of the system.

First, you need to determine the total weight of the material being conveyed and the conveyor speed in feet per minute (FPM). Next, calculate the linear velocity of the conveyor belt or chain by multiplying the conveyor speed (FPM) by the circumference of the idler sprocket.

Once you have the linear velocity, you can calculate the required torque using the formula:

Torque (lb-ft) = (Total Weight of Material x Linear Velocity) / (33,000 x Efficiency)

Where:

  • Total Weight of Material is the weight of all the material on the conveyor system in pounds.
  • Linear Velocity is the conveyor speed (FPM) multiplied by the circumference of the idler sprocket (in feet).
  • Efficiency is the efficiency of the conveyor system, typically expressed as a decimal between 0 and 1. If the efficiency is not known, a value of 0.9 to 1 can be used for most conveyor systems.

Once you have the required torque, you can calculate the required power using the formula:

Power (hp) = Torque (lb-ft) x Conveyor Speed (FPM) / 33,000

Where:

  • Torque (lb-ft) is the torque calculated in the previous step.
  • Conveyor Speed (FPM) is the speed of the conveyor belt or chain in feet per minute.

Keep in mind that these calculations provide an estimation of the required torque and power for the idler sprocket setup. The actual torque and power may vary based on other factors like frictional losses, drive efficiency, and start-up conditions.

It’s essential to consult with a qualified engineer or conveyor specialist to ensure accurate calculations and proper selection of the idler sprocket and other components for the conveyor system.

idler sprocket

What are the common applications of idler sprockets in different industries?

Idler sprockets are widely used in various industries where power transmission systems are employed. Some common applications include:

  • Conveyor Systems: Idler sprockets are extensively used in conveyor systems to guide and support the conveyor chain or belt. They help maintain proper tension and alignment, ensuring smooth and efficient material handling in industries such as manufacturing, food processing, mining, and logistics.
  • Agricultural Machinery: In agricultural equipment, idler sprockets are utilized in combine harvesters, balers, and other farming machinery to guide and support the drive chains. They play a crucial role in providing reliable power transmission for various agricultural processes.
  • Mechanical Engineering: Idler sprockets are found in numerous mechanical engineering applications, including machine tools, industrial automation, and robotics. They contribute to the precise and reliable movement of chains or belts in these systems.
  • Automotive Industry: Within the automotive sector, idler sprockets are commonly used in timing belt systems. They help maintain proper tension and synchronization of the timing belt, ensuring the smooth operation of the engine’s valves and camshafts.
  • Printing and Packaging: In printing machines and packaging equipment, idler sprockets are utilized to guide and support chains or belts, ensuring precise and consistent movement of materials during the printing and packaging processes.

These are just a few examples of the many industries where idler sprockets find application. Their versatility, reliability, and ability to provide proper tension and alignment make them an essential component in various power transmission systems across different sectors.

China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets  China best Stainless Steel Idler Taper Transmission Drive CZPT Roller Chain and Sprockets
editor by CX 2024-04-22

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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