China Best Sales DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE

Product Description

 

Product Description

Heat treatment Harden teeth, tempering, queching
Surface treatment zinc plated, blacken, phopharization, carborized
Process Forging( casting)—lathe- teeth shaping—finishing—oil washing—Packing ,made by CNC machine
Inspection All items are checked and tested thoroughly during every working procedure and after the product is finally manufactured to ensure that the best quality product enter into the market.

Company Profile

In 2571, HangZhou CZPT Machinery Co.,ltd was established by Ms. Iris and her 2 partners(Mr. Tian and Mr. Yang) in HangZhou city(ZHangZhoug province, China), all 3 Founders are engineers who have more than averaged 30 years of experience. Then because the requirements of business expansion, in 2014, it moved to the current Xihu (West Lake) Dis. Industrial Zone (HangZhou city, ZHangZhoug province, China).

Through our CZPT brand ND, CZPT Machinery delivers agricultural solutions to agriculture machinery manufacturer and distributors CZPT through a full line of spiral bevel gearboxes, straight bevel gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinder, motors, tyre, worm gearboxes, worm operators etc. Products can be customized as request.

We, CZPT machinery established a complete quality management system and sales service network to provide clients with high-quality products and satisfactory service. Our products are sold in 40 provinces and municipalities in China and 36 countries and regions in the world, our main market is the European market.

Our factory

Our sample room

Certifications

Why choose us?

1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.

2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.

3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.

4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.

5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.

Packaging & Shipping

FAQ

Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years

Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.

Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

Standard Or Nonstandard: Standard
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Steel, Stainless Steel, Plastic,etc.
Customization:
Available

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Customized Request

American Standard Idler Sprockets

a. Ball bearing idler sprockets Harden teeth High speed


35BB20H, 40BB17H, 40BB18H, 50BB15H,


50BB17H, 60BB13H, 60BB15H, 80BB12H


b. Bronze bushed idler sprockets


31E20, 41E15, 51E15, 61E14

China Best Sales DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE

idler sprocket

Can I replace worn-out idler sprockets, or do they need to be replaced with the entire system?

In most cases, worn-out idler sprockets can be replaced individually without replacing the entire conveyor system. Idler sprockets are separate components that can be easily removed and replaced when they show signs of wear or damage. However, it’s essential to assess the condition of the idler sprockets and their compatibility with the existing conveyor system before replacement.

If you notice excessive wear, chipping, or deformation on the idler sprockets during routine inspections, it’s an indication that they need replacement. Replacing worn-out idler sprockets in a timely manner can prevent further damage to the conveyor chain and ensure the smooth operation of the system.

Before replacing idler sprockets, consider the following:

  • 1. Compatibility: Ensure that the new idler sprockets are compatible with the existing conveyor system. They should have the same pitch, number of teeth, and dimensions to ensure proper engagement with the chain.
  • 2. Quality: Use high-quality replacement sprockets made from durable materials to withstand the rigors of the application and provide long-lasting performance.
  • 3. Inspection: Take this opportunity to inspect the entire conveyor system, including the chain and other sprockets. Replace any additional components that show signs of wear or damage.
  • 4. Alignment and Tensioning: After replacing the idler sprockets, recheck the alignment and tension of the conveyor chain to ensure it operates smoothly.

Regular maintenance and prompt replacement of worn-out idler sprockets are essential to keep the conveyor system running efficiently and to extend its lifespan.

idler sprocket

Can idler sprockets be used in precision motion control and automation systems?

Yes, idler sprockets can be used in precision motion control and automation systems. While idler sprockets do not actively transmit power like driver or driven sprockets, they play a crucial role in maintaining proper chain tension and guiding the conveyor chain or timing belt in precision motion applications.

In precision motion control systems, maintaining precise positioning and synchronization is essential. Idler sprockets, also known as tensioner sprockets, are used to ensure that the chain or timing belt remains taut and properly aligned throughout its travel. They help to reduce vibration, prevent chain slippage, and minimize backlash, all of which are critical in achieving accurate and repeatable motion.

Automation systems often require idler sprockets in configurations such as tensioning systems, where they compensate for chain elongation over time, ensuring consistent tension and smooth motion. Additionally, idler sprockets can be used in guiding and redirecting the chain’s path in complex motion control setups.

When choosing idler sprockets for precision motion control and automation applications, it is important to consider factors such as sprocket material, surface finish, bearing type, and the overall system requirements. High-quality idler sprockets with precise dimensions and low friction are essential for achieving the desired level of accuracy and performance in these systems.

Overall, idler sprockets are valuable components in precision motion control and automation systems, contributing to smooth and reliable operation by maintaining proper chain tension and alignment.

idler sprocket

How do I choose the right size and pitch of an idler sprocket for my machinery?

Choosing the right size and pitch of an idler sprocket is crucial to ensure proper functioning and efficiency of your machinery’s power transmission system. Here are the steps to help you select the appropriate idler sprocket:

  1. Identify Your Machinery’s Requirements: Determine the specific requirements of your machinery, such as the type of chain or belt being used, the desired speed ratio, and the power transmission capacity needed.
  2. Understand the Sprocket Parameters: Familiarize yourself with the key sprocket parameters, such as the number of teeth, pitch diameter, bore size, and width between the sprocket plates.
  3. Check Manufacturer’s Recommendations: Refer to the machinery’s manual or consult with the sprocket manufacturer for their recommendations on suitable idler sprocket sizes and pitches for your application.
  4. Calculate the Pitch Diameter: Use the chain or belt pitch and the desired speed ratio to calculate the pitch diameter of the idler sprocket. The pitch diameter is critical for maintaining the proper chain or belt engagement.
  5. Consider the Material and Construction: Select an idler sprocket made from durable materials that can withstand the operating conditions of your machinery. Common materials include steel, stainless steel, and plastic.
  6. Verify the Bore Size: Ensure that the bore size of the idler sprocket matches the diameter of your machinery’s shaft to achieve a secure fit.
  7. Check for Alignment: Properly align the idler sprocket with the drive sprocket to prevent premature wear and ensure smooth power transmission.
  8. Perform Regular Maintenance: Regularly inspect and lubricate the idler sprocket to keep it in optimal working condition and extend its lifespan.

By following these steps and considering the specific requirements of your machinery, you can select the right size and pitch of an idler sprocket that will enhance the overall performance and reliability of your power transmission system.

China Best Sales DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE  China Best Sales DIN Standard Sprockets Industrial Gear Teeth Rack Bevel Bicycle Stainless Transmission Drive Part Carbon Steel Plate Idler Wheel Roller Chain Sprocket with CE
editor by CX 2023-08-14

Idler Sprocket

As one of the idler sprocket manufacturers, suppliers, and exporters of mechanical products, We offer idler sprockets and many other products.

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